Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0667360000

0667360000

Woodhead - Molex

IMPACT BP INSPECT MATE LENGTH HI

0

0621009300

0621009300

Woodhead - Molex

EXTRACTION TOOL FOR EDGELINE

0

0622018804

0622018804

Woodhead - Molex

IMPACT 5X12 85OHM BP INSERT TOOL

0

0622022802

0622022802

Woodhead - Molex

PRESS-IN TOOL HS COPLANAR 10MM

0

0622018414

0622018414

Woodhead - Molex

PRESS BLOCK 74MM LONG

0

0638241800

0638241800

Woodhead - Molex

EXTRACTOR TOOL

0

0638138500

0638138500

Woodhead - Molex

EXTRACTION TOOL

0

0622015100

0622015100

Woodhead - Molex

BACKPLANE TOOL MODEMCARD

0

0622015500

0622015500

Woodhead - Molex

BACKPLANE TOOL 1SU FILTERCARD

0

0851800002

0851800002

Woodhead - Molex

PRESS IN TOOL STR I/O HDR 1SU

0

0622018984

0622018984

Woodhead - Molex

IMPEL BACKPLANE MODULE PRESSIN T

0

0622019543

0622019543

Woodhead - Molex

4 X 24 HEADER INSERTION MODULE

0

0621007600

0621007600

Woodhead - Molex

HDM BACKPLANE REMOVAL TOOL

0

0622018977

0622018977

Woodhead - Molex

CUSTOM INSERTION TOOL VHDM POWER

0

0622019005

0622019005

Woodhead - Molex

PRESS FIT - INSERTION TOOL IMPEL

4

0622030460

0622030460

Woodhead - Molex

PRESSIN TOOL IMPACT ORTHO 3P 6C

0

0622018626

0622018626

Woodhead - Molex

INSERTION TOOL MICRO TCA 170

0

0622018625

0622018625

Woodhead - Molex

TOOL 5 ROW 6 COLUMN BACKPLANE

0

0622015800

0622015800

Woodhead - Molex

SHIELD & PIN INSERT TOOL 6 ROW

0

0622006900

0622006900

Woodhead - Molex

PRESS AND TOOL KIT

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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