Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622031410

0622031410

Woodhead - Molex

NEOPRESS EXTRACTION TOOL

0

0621009810

0621009810

Woodhead - Molex

IMPEL 6X8 DC EXTRACT TOOL

0

0851700006

0851700006

Woodhead - Molex

1SU 18.5MM VERT RECP FEMALE TOOL

0

0622030024

0622030024

Woodhead - Molex

PRESS IN TOOL IMPACT ZX2 DC 6C 1

0

0638137900

0638137900

Woodhead - Molex

EXTRACTION TOOL

0

0622020216

0622020216

Woodhead - Molex

HSD 6 X 10 MALE PRESS IN MODULE

0

2001991270

2001991270

Woodhead - Molex

QSFP-DD EXTRACTION TOOL

0

0638137100

0638137100

Woodhead - Molex

EXTRACTION TOOL

4

0622025310

0622025310

Woodhead - Molex

INSERT TOOL IMPEL 4X10 DC

0

0622018620

0622018620

Woodhead - Molex

TOOL 15 ROW 9 COLUMN BACKPLANE

0

0622018606

0622018606

Woodhead - Molex

TOOL HAND RA RCPT/HDR 11COL 10RW

0

0621007750

0621007750

Woodhead - Molex

HOUSING EXTRACTION TOOL

0

0622025230

0622025230

Woodhead - Molex

EXTRACT TOOL FOR ZQSFP+

0

0622018793

0622018793

Woodhead - Molex

PRESSIN TOOL 4 X 8 CUSTOM BP

0

0638133100

0638133100

Woodhead - Molex

EXTRACTION TOOL

48

0667347000

0667347000

Woodhead - Molex

IMPACT BACKPLANE INSERT MODULE

0

0627008900

0627008900

Woodhead - Molex

INSERTION TOOLING

0

0622029690

0622029690

Woodhead - Molex

INSERTION TOOL FOR QSFP STACKED

1

0622016100

0622016100

Woodhead - Molex

SHIELD EXTRACTION TOOL 8 ROW

0

0622018787

0622018787

Woodhead - Molex

INSERT TOOL 4PX8C 85OHM BACKPLNE

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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