Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
2002141142

2002141142

Woodhead - Molex

QSFP-DD 1X4 INSERTION TOOL

0

0622029815

0622029815

Woodhead - Molex

2 X 8 MULTI-PORT INSERTION TOOL

0

0621007720

0621007720

Woodhead - Molex

ENERGETIC RECPT HSG EXTRACT TOOL

0

0622018978

0622018978

Woodhead - Molex

INSERT TOOL IMPACT 2X12 BP

0

0622024500

0622024500

Woodhead - Molex

EXTRACT TOOL IMPACT RA PWR

0

0621001000

0621001000

Woodhead - Molex

HDM BACKPLANE SINGLE PIN

0

0622021960

0622021960

Woodhead - Molex

PRESS BLOCK ASSY 80POS

0

2002141430

2002141430

Woodhead - Molex

6X8 IMPULSE INSERTION TOOL

0

0621009150

0621009150

Woodhead - Molex

ACTUATOR EXTRACT TOOL

0

2001991520

2001991520

Woodhead - Molex

EXTRACTION TOOL - R/A GUARDIAN

0

0622018695

0622018695

Woodhead - Molex

PRESS-IN TOOL IMPACT

2

0622018624

0622018624

Woodhead - Molex

TOOL 15 ROW 10 COLUMN D-CARD

0

0622020219

0622020219

Woodhead - Molex

8 ROW RAM INSERT MODULE 100MM

0

0622025300

0622025300

Woodhead - Molex

2 X 1 PRESS-IN TOOL

1

0622031310

0622031310

Woodhead - Molex

NEOSTACK RECEPTACLE INSERTION TO

0

0622029560

0622029560

Woodhead - Molex

ICM 2 X 1 INSERTION TOOL

0

0621009750

0621009750

Woodhead - Molex

EXTRACT TOOL IMPEL 6X10 DC

1

2001990110

2001990110

Woodhead - Molex

EXTRACTION TOOL IPASS ZHD 1X1

0

0622023900

0622023900

Woodhead - Molex

EXTRACT TOOL HS DOCK INTERPOSER

0

0622018894

0622018894

Woodhead - Molex

INSERT TOOL IMPEL 2X8 BP

2

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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