Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
121586-5198

121586-5198

VEAM

TOOLS

0

274-7002-000

274-7002-000

VEAM

INS/EXT/TL ASSM CIET-16

0

MS24256-R20

MS24256-R20

VEAM

TOOLS

0

274-7068-001

274-7068-001

VEAM

CET-SLE/SLC EXT TOOL

0

323-7009-000

323-7009-000

VEAM

TIP CET-0-1 EXTRACTION

0

070111-0003

070111-0003

VEAM

CIT-PS-CTA-24

0

980-0004-804

980-0004-804

VEAM

INSERTION TOOL M81969/1-01

0

CET-DL10

CET-DL10

VEAM

TOOL EXTRACTION

4

A46151-8T50

A46151-8T50

VEAM

INSERTION TOOL KIT SZ 8 P/S

0

980-0008-135

980-0008-135

VEAM

CIET D*A 20/24 AWG INS/EXT

93

323-9510-009

323-9510-009

VEAM

TIP INSERTION 24L

0

274-7048-000

274-7048-000

VEAM

INS/EXT/TL CONT CIET-22D KJ

0

323-7004-001

323-7004-001

VEAM

RP EXT TIP FOR BKW 8 TRIAX

33

070112-0002

070112-0002

VEAM

CET-P-CTA-2

8

323-9510-016

323-9510-016

VEAM

CIT-CTA 26LS-1

0

MS24256-R16

MS24256-R16

VEAM

TOOLS

0

323-7003-000

323-7003-000

VEAM

TIP CET-10-1 EXTRACTION

0

070235-0001

070235-0001

VEAM

CIT-SS-14 INSERTION NO-SUP

0

323-9515-000

323-9515-000

VEAM

TIP,INSERTION SIZE 22

0

SSI-T-TOOL

SSI-T-TOOL

VEAM

SS T HANDLE INSERTION TOOL INS

40

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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