Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
995-0002-295

995-0002-295

VEAM

TOOL INSERTION FOR MKJ CONTACTS

4

995-0002-294

995-0002-294

VEAM

TOOL EXTRACTION FOR MKJ CONTACTS

5

192922-1450

192922-1450

VEAM

TOOL EXTRACTION SIGNAL

56

274-7029-007

274-7029-007

VEAM

TOOL EXTRACTION

136

121086-3278

121086-3278

VEAM

TOOL EXTRACTION APK25 CONTACTS

0

121586-5149

121586-5149

VEAM

TOOL EXTRACTION FOR APD 2WAY

0

121586-5193

121586-5193

VEAM

TOOL EXTRACTION FOR APD 1WAY SKT

0

CET-F80-12

CET-F80-12

VEAM

TOOL EXTRACTION

0

192900-0176

192900-0176

VEAM

TOOL EXTRACTION PWR CONTACTS

10

070306-0000

070306-0000

VEAM

CIT-SS-10 INSERTION TOOL

1

323-7011-000

323-7011-000

VEAM

RP TIP CET-C8 COAX EXT TOOL

214

274-7008-000

274-7008-000

VEAM

CET16-21

0

CIET20HD

CIET20HD

VEAM

CIET-20HD

204

MSS-T-TOOL

MSS-T-TOOL

VEAM

MSS T HANDLE INSERTION TOOL

3

121086-0098

121086-0098

VEAM

CIT-F80-20 INSERTION TOOL

1

995-0001-420

995-0001-420

VEAM

TOOLS

0

995-0001-735

995-0001-735

VEAM

TOOLS

0

CIT-F80-16

CIT-F80-16

VEAM

TOOL INSERTION

0

317-1153-017

317-1153-017

VEAM

CIT-SS-10 TIP

40

323-9516-000

323-9516-000

VEAM

TIP INSERTION SIZE 24

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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