Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
121086-0097

121086-0097

VEAM

CIT-F80-16 INSERTION TOOL

0

121086-0096

121086-0096

VEAM

CIT-F80-12 INSERTION TOOL

2

323-9510-002

323-9510-002

VEAM

2D/CTA TIP 24 AWG

0

317-1408-000

317-1408-000

VEAM

CIT-SS-3-4 HOLDING BLOCK

0

323-7001-000

323-7001-000

VEAM

TIP CET-16-9 EXTRACTION

0

121586-5199

121586-5199

VEAM

TOOLS

0

995-0001-725

995-0001-725

VEAM

TOOLS

0

274-7009-000

274-7009-000

VEAM

TL CNT REMOV CET 12-16

0

A46151-4T50

A46151-4T50

VEAM

INS TOOL ASSY SZ 4 SS T50

1

274-1008-000

274-1008-000

VEAM

INSERT REMOVAL TOOL

24

192900-0606

192900-0606

VEAM

TOOL INSTALLATION SIGNAL SOCKETS

0

192900-0605

192900-0605

VEAM

TOOL INSTALLATION SIGNAL PINS

0

995-0001-731

995-0001-731

VEAM

TOOLS

0

038888-0004

038888-0004

VEAM

ER CET16-4

0

038888-0103

038888-0103

VEAM

ER CET16-3A

0

995-0001-720

995-0001-720

VEAM

TOOLS

0

A46151-0T50

A46151-0T50

VEAM

INSERTION TOOL KIT SZ 0 P/S

0

46592M-VPTT50

46592M-VPTT50

VEAM

CIR REMOVAL TOOL 20P TIPS

0

46592-37PT50

46592-37PT50

VEAM

CIR REMOVAL TOOL TIPS

0

2-3696

2-3696

VEAM

CIR 12 PIN EXT TOOL TIP

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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