Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
C-2931

C-2931

Panduit Corporation

CARRYING CASE FOR CT-2931 SERIES

0

C-2920CCP

C-2920CCP

Panduit Corporation

CARRYING CASE FOR CT-2920/CCP SE

0

CT-CHRMK230VINT

CT-CHRMK230VINT

Panduit Corporation

230 VAC MAKITA LI-ION CHARGER ,E

0

CT-CHRMK230VAUS

CT-CHRMK230VAUS

Panduit Corporation

230 VAC MAKITA LI-ION CHARGER ,E

0

C-3001CCP

C-3001CCP

Panduit Corporation

CARRYING CASE FOR CT-3001/CCP SE

0

C-3980

C-3980

Panduit Corporation

CARRYING CASE FOR CT-3980 SERIES

0

CT-901RCH

CT-901RCH

Panduit Corporation

TOOL HANDLE FOR CT901HP

0

CT-LIBCKIT/E

CT-LIBCKIT/E

Panduit Corporation

LITHIUMBATTERYCONVERSIONKIT,18V-

0

CT-230AUSADP

CT-230AUSADP

Panduit Corporation

230VAC AUS ADAPTER ,EA

0

C-2940

C-2940

Panduit Corporation

CARRYING CASE FOR CT-2940 SERIES

0

CG-920

CG-920

Panduit Corporation

TOOL CRIMP COMPRESSION GAUGE

0

CT-901RFS

CT-901RFS

Panduit Corporation

TOOL FOOT PUMP HYDRAULIC

2

CT-LIBCMK3AH

CT-LIBCMK3AH

Panduit Corporation

BATTERY, 18VDC, MAKITA, 3.0A-HR

50

CT-LIBCMK3AHUK

CT-LIBCMK3AHUK

Panduit Corporation

UK BATTERY, 18VDC, MAKITA, 3.0A-

0

CT-LIBCMK3AHINT

CT-LIBCMK3AHINT

Panduit Corporation

INT BATTERY, 18VDC, MAKITA, 3.0A

0

CT-LIBCMK3AHAUS

CT-LIBCMK3AHAUS

Panduit Corporation

AUS BATTERY, 18VDC, MAKITA, 3.0A

0

C-2980

C-2980

Panduit Corporation

CARRYING CASE FOR CT-2980 SERIES

0

CT-230UKADP

CT-230UKADP

Panduit Corporation

230VAC UK ADAPTER ,EA

0

CG-940

CG-940

Panduit Corporation

TOOL CRIMP COMPRESSION GAUGE

0

CT-CS

CT-CS

Panduit Corporation

CARRYING STRAP FOR TOOLS,EA

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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