Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
CT-2902RPS

CT-2902RPS

Panduit Corporation

BATTERY PUMP, REMOTE PENDANT SWI

0

KTGJTGRD

KTGJTGRD

Panduit Corporation

FINGER GUARD KIT TGJT

0

CG-980SS

CG-980SS

Panduit Corporation

CYLINDER BLOCK AND GAGE

0

CT-LIBA

CT-LIBA

Panduit Corporation

BATTERY ADAPTER LITHIUM ION

0

CT-CHRMK12VDC

CT-CHRMK12VDC

Panduit Corporation

12 VDC MAKITA LI-ION AUTOMOTIVE

0

DSF-NP

DSF-NP

Panduit Corporation

DIESHARPENINGFIXTURE,NICKEL-PLAT

0

CT-2902RFS

CT-2902RFS

Panduit Corporation

BATTERY PUMP, REMOTE FOOT SWITCH

2

CT-2902BPHP/TO

CT-2902BPHP/TO

Panduit Corporation

INDUSTRIAL, HYDRAULIC PUMP, 10KP

0

KTGJTBNA

KTGJTBNA

Panduit Corporation

BLADE & ANVIL KIT TGJT

0

CT-902RFS

CT-902RFS

Panduit Corporation

REMOTE FOOT SWITCH FOR CT-902HP,

21

CT-2902BPHP/ST

CT-2902BPHP/ST

Panduit Corporation

INDUSTRIAL, HYDRAULIC PUMP, 10KP

2

CT-902RCH

CT-902RCH

Panduit Corporation

REMOTE CRIMP HANDLE (HIGH PRESSU

21

C-720

C-720

Panduit Corporation

CASE FOR CT-720 CRIMP TOOL

0

CT-CHRMK230VUK

CT-CHRMK230VUK

Panduit Corporation

230 VAC MAKITA LI-ION CHARGER ,E

0

CT-CHRMK120V

CT-CHRMK120V

Panduit Corporation

120VAC MAKITA LI-ION BATTERY CHA

18

C-3001

C-3001

Panduit Corporation

CARRYING CASE FOR CT-3001 SERIES

0

CT-230INTADP

CT-230INTADP

Panduit Corporation

230VAC INT ADAPTER ,EA

0

CT-2500/LECHR

CT-2500/LECHR

Panduit Corporation

CHARGER 10.8 VDC, 230 VAC EURO,

0

FPC-600-A

FPC-600-A

Panduit Corporation

FOOT PEDAL FOR CT-600-A,EA

0

CT-120ADP

CT-120ADP

Panduit Corporation

120VAC US ADAPTER ,EA

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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