Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
UCACSR

UCACSR

Panduit Corporation

CUTTER BLADE FOR ACSR AND GUY WI

2

CD-940-DA

CD-940-DA

Panduit Corporation

DIE ADAPTER FOR CD-920/930 DIES

21

UAW

UAW

Panduit Corporation

CRIMP DIE ADAPTER ,EA

11

CT-2500CHR

CT-2500CHR

Panduit Corporation

BATTERY CHARGER US

23

UC40

UC40

Panduit Corporation

CABLE CUTTER BLADE (CRIMP TOOLS)

0

UCUNC38

UCUNC38

Panduit Corporation

CUTTER BLADE FOR 3/8" THREADED R

2

UA22

UA22

Panduit Corporation

CRIMP DIE ADAPTER ,EA

13

UC26

UC26

Panduit Corporation

CABLE CUTTER BLADE (CRIMP TOOLS)

1

UCUNC14

UCUNC14

Panduit Corporation

CUTTER BLADE FOR 1/4" THREADED R

210

CT-2500BC

CT-2500BC

Panduit Corporation

BATTERY RECHRG FOR CT-2500/2600

22

CD-2001-PDA

CD-2001-PDA

Panduit Corporation

PUNCHADPTRFORCT-3001/CCPSERIESTO

29

UCM6

UCM6

Panduit Corporation

CUTTER BLADE FOR M6 THREADED ROD

2

CT-902HPRCH

CT-902HPRCH

Panduit Corporation

PUMP, REMOTE CRIMP HANDLE

1

UCM8

UCM8

Panduit Corporation

CUTTER BLADE FOR M8 THREADED ROD

2

CA21491A01

CA21491A01

Panduit Corporation

SPRING PAWL FOR CT-1550

0

CT-2500/LCHR

CT-2500/LCHR

Panduit Corporation

CHARGER 10.8 VDC, 120 VAC USA ,E

214

UCUNC12

UCUNC12

Panduit Corporation

CUTTER BLADE FOR 1/2" THREADED R

3

CD-3001/ST-DA

CD-3001/ST-DA

Panduit Corporation

W DIE (CD-2001) ADAPTER ,EA

2

UCM10

UCM10

Panduit Corporation

CUTTER BLADE FOR M10 THREADED RO

2

CT-LIBCMK4AH

CT-LIBCMK4AH

Panduit Corporation

18VDC, MAKITA, 4.0 A-HR USA

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

RFQ BOM Call Skype Email
Top