Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0623001100

0623001100

Woodhead - Molex

SEMIAUTO TERM FOR VHDCI

0

0639013200

0639013200

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

0639104400

0639104400

Woodhead - Molex

TOOL PRESS TERMINATOR 26-30AWG

0

0638603100

0638603100

Woodhead - Molex

TOOL PRESS APPLICATOR 18-24AWG

0

0190780422

0190780422

Woodhead - Molex

TOOL BENCH PRESS HYDRAULIC

0

0639017700

0639017700

Woodhead - Molex

TOOL PRESS APPLICATOR CTX280

0

0638279800

0638279800

Woodhead - Molex

HAND CRIMP TOOL

5

0622017500

0622017500

Woodhead - Molex

TOOL PRESS TERMINATOR BLADE CONN

0

0638529000

0638529000

Woodhead - Molex

TOOL PRESS TERMINATOR 20-22AWG

0

0639017400

0639017400

Woodhead - Molex

TOOL PRESS APPLICATOR 34080

0

0638936000

0638936000

Woodhead - Molex

TOOL PRESS APPLICATOR 18-24AWG

0

0640033700

0640033700

Woodhead - Molex

TOOL HAND CRIMPR 19403-1131 SIDE

0

0638812200

0638812200

Woodhead - Molex

TOOL PRESS APPLICATOR 19002-0046

0

0622007800

0622007800

Woodhead - Molex

TOOL PRESS MANUAL FLAT FLEX IDC

0

0638238500

0638238500

Woodhead - Molex

TOOL HAND CRIMPER 16-20AWG SIDE

0

0640014900

0640014900

Woodhead - Molex

TOOL HAND CRIMPER 10-16AWG SIDE

0

0639047800

0639047800

Woodhead - Molex

TOOL PRESS APPLICATOR

3

0639028100

0639028100

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0011200949

0011200949

Woodhead - Molex

TOOL PRESS PNEUM RECT IDC CONN

0

0638850400

0638850400

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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