Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0640160028

0640160028

Woodhead - Molex

HAND TOOL - NO MARK IN WHITE BOX

0

0638925000

0638925000

Woodhead - Molex

TOOL PRESS APPLICATOR 22-26AWG

0

0640015300

0640015300

Woodhead - Molex

TOOL HAND CRIMPER 12-16AWG FRONT

0

0638666100

0638666100

Woodhead - Molex

TOOL PRESS APPLICATOR 98658

0

0638571000

0638571000

Woodhead - Molex

TOOL PRESS TERMINATOR 94539-1000

0

0638850200

0638850200

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

0639014700

0639014700

Woodhead - Molex

TOOL PRESS APPLICATOR

0

2166580200

2166580200

Woodhead - Molex

IDC RAST 5 SEMI AUTO 6-16A

0

0639107600

0639107600

Woodhead - Molex

TOOL PRESS TERMINATOR 22-28AWG

0

0639029700

0639029700

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

0640037300

0640037300

Woodhead - Molex

TOOL HAND CRIMPER 12-16AWG SIDE

0

0638026000

0638026000

Woodhead - Molex

TOOL PRESS APPLICATOR SKT TERM

0

0638259400

0638259400

Woodhead - Molex

TOOL HAND CRIMPER 50592 SIDE

0

0639006100

0639006100

Woodhead - Molex

TOOL PRESS APPLICATOR 45606-0004

0

0639022800

0639022800

Woodhead - Molex

TOOL PRESS APPLICTR 503657-1000

0

2002182700

2002182700

Woodhead - Molex

HAND CRIMP TOOL

5

0639018000

0639018000

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0638027600

0638027600

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

0011201168

0011201168

Woodhead - Molex

TOOL PRESS MANUAL 28AWG RATCHET

0

0011200739

0011200739

Woodhead - Molex

TOOL PRESS PNEUMATIC

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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