Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0638655100

0638655100

Woodhead - Molex

TOOL PRESS APPLICATOR 24-28AWG

0

0638017570

0638017570

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0639011900

0639011900

Woodhead - Molex

TOOL PRESS APPLICATOR 59323-8000

0

0639042200

0639042200

Woodhead - Molex

FINEADJUST APPLICATOR

0

0639004000

0639004000

Woodhead - Molex

TOOL PRESS APPLICATOR 26-30AWG

0

0638615000

0638615000

Woodhead - Molex

TOOL PRESS APPLICATOR 24-28AWG

0

0638196500

0638196500

Woodhead - Molex

TOOL HAND CRIMPER 10-14AWG SIDE

0

0638941000

0638941000

Woodhead - Molex

TOOL PRESS APPLICATOR 16-20AWG

0

0011201333

0011201333

Woodhead - Molex

ARBOR PRESS FOR OMNIGRID

0

0638850300

0638850300

Woodhead - Molex

TOOL PRESS APPLICATOR 10-12AWG

0

0638084400

0638084400

Woodhead - Molex

FA2 APPLICATOR MECH FEED DURACLI

0

2133091000

2133091000

Woodhead - Molex

HAND TOOL PICOLOCK 2.0 20-22

9

0638925100

0638925100

Woodhead - Molex

TOOL PRESS APPLICATOR 22-26AWG

0

0011219507

0011219507

Woodhead - Molex

TOOL PRESS MANUAL SEMCONN CONN

0

0639101400

0639101400

Woodhead - Molex

TOOL PRESS TERMINATOR 20-24AWG

0

0638026600

0638026600

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0011402011

0011402011

Woodhead - Molex

TOOL PRESS TERMINATOR 24-30AWG

0

0638235700

0638235700

Woodhead - Molex

TOOL HAND CRIMPER 14-18AWG SIDE

0

0639103600

0639103600

Woodhead - Molex

TOOL PRESS TERMINATOR 70021 SER

0

0639042500

0639042500

Woodhead - Molex

FINEADJUST APPLICATOR

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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