Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
M300-BT

M300-BT

VEAM

TOOLS

0

121586-5219

121586-5219

VEAM

WWZ-MECAL-DA-24-28-MES0301-JL

0

121586-5218

121586-5218

VEAM

WWZ-MECAL-DA-20-24-MES0356-JB

0

121586-5241

121586-5241

VEAM

TOOL HAND CRIMPER 12-20AWG SIDE

0

995-0001-125

995-0001-125

VEAM

TOOLS

0

995-0001-761

995-0001-761

VEAM

M22520/5-01 FRAME

0

121586-5129

121586-5129

VEAM

TOOL PRESS APPLICATOR 14-16AWG

0

121586-5217

121586-5217

VEAM

TOOL PRESS APPLICATOR 16-18AWG

0

121086-3259

121086-3259

VEAM

HAND TOOL FOR MDS-S-TS

0

121586-5239

121586-5239

VEAM

TOOL PRESS APPLICATOR 20-26AWG

0

995-0001-763

995-0001-763

VEAM

TOOLS

0

995-0001-195

995-0001-195

VEAM

TOOLS

0

121586-5206

121586-5206

VEAM

MA-APD-51-FL-SEC-LOCK

0

WA27F-CE

WA27F-CE

VEAM

TOOLS

0

995-0001-767

995-0001-767

VEAM

TOOLS

0

995-0001-129

995-0001-129

VEAM

TOOLS

0

CHTDLT 18-20

CHTDLT 18-20

VEAM

TOOL HAND CRIMPER 18-20AWG SIDE

0

980-8681-104

980-8681-104

VEAM

MH860 CRIMPZANGE MIT PISITION.

0

CCTR-MDS

CCTR-MDS

VEAM

HAND TOOL FOR MDS-S-TS

0

121586-5156

121586-5156

VEAM

TOOL HAND CRIMPER SIDE ENTRY

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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