Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
193877-5640

193877-5640

VEAM

TRI MINI APPLICATOR 20-26 CONT

0

995-0001-585

995-0001-585

VEAM

TOOL HAND CRIMPER COAX/MACH SIDE

0

274-8650-151

274-8650-151

VEAM

MECAL-KONTSCHN-BEWGL

0

995-0001-507

995-0001-507

VEAM

M22520/1-05

0

CHTDLT 20-26

CHTDLT 20-26

VEAM

TOOL HAND CRIMPER 20-26AWG SIDE

0

070140-0000

070140-0000

VEAM

ER CCT-C9

0

070146-0000

070146-0000

VEAM

ER CBT530

0

ABT-620-MDS

ABT-620-MDS

VEAM

SEMI AUTO CRIMPER/STRIPPER

0

274-8650-165

274-8650-165

VEAM

MECAL-KONTSCHN-GEH

0

111494-0018

111494-0018

VEAM

CCTP-DM

0

CCT-DM

CCT-DM

VEAM

070051-0000

0

CHP-MDSM-SR

CHP-MDSM-SR

VEAM

TOOL PRESS MANUAL D-SUB CONN

0

070168-0000

070168-0000

VEAM

ER CBT565

0

995-0002-015

995-0002-015

VEAM

M22520/2-23

0

112108-0015

112108-0015

VEAM

CCTP-MDS

0

CCT-DLT-1

CCT-DLT-1

VEAM

CHT DLT 28-32 CRIMP TOOL

0

274-8650-113

274-8650-113

VEAM

MECAL-CRIMPSTE-ISOLA

0

192922-1440

192922-1440

VEAM

TOOL HAND CRIMPER 16-26AWG SIDE

0

112211-0001

112211-0001

VEAM

DSUB MINI APPLICATOR

0

995-0001-736

995-0001-736

VEAM

M22520/1-02

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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