Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
995-0002-293

995-0002-293

VEAM

TOOL HAND CRIMPER

1

121586-5238

121586-5238

VEAM

TOOL HAND CRIMPER 14-16AWG SIDE

4

121586-5242

121586-5242

VEAM

TOOL HAND CRIMPER 0.5 - 4MM

1

121586-5236

121586-5236

VEAM

TOOL HAND CRIMPER 20-26AWG SIDE

6

HPW400U-ITT

HPW400U-ITT

VEAM

TOOL HAND CRIMPER PNEUM SIDE ENT

1

112108-0001

112108-0001

VEAM

TOOL HAND CRIMPER 20-26AWG SIDE

31

121586-5237

121586-5237

VEAM

TOOL HAND CRIMPER 16-18AWG SIDE

9

112108-0002

112108-0002

VEAM

TOOL HAND CRIMPER 28-32AWG SIDE

8

121586-5070

121586-5070

VEAM

TOOL PRESS PNEUM 20-32AWG TOP

0

121586-5224

121586-5224

VEAM

WWZ-MECAL-ZDA-COMPONA-24-28

0

995-0001-762

995-0001-762

VEAM

TOOLS

0

121586-5202

121586-5202

VEAM

MA-APD-51-P-SEC-LOCK

0

121586-5142

121586-5142

VEAM

WWZ-20.100-TRIDENT20-28

0

995-0002-052

995-0002-052

VEAM

TH452

0

995-0001-458

995-0001-458

VEAM

TH118

0

SS-CS10

SS-CS10

VEAM

CCT-SS-2 SS CRIMP TOOL NON-SUP

1

112108-0003

112108-0003

VEAM

CHT-D*U 18-28

10

995-2000-076

995-2000-076

VEAM

TH554

0

SSI-CS10

SSI-CS10

VEAM

CCT-SS-2 SS CRIMP TOOL INS-SUP

0

121586-5240

121586-5240

VEAM

TOOL PRESS APPLICATOR 14-16AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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