Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
K30GL

K30GL

Paladin Tools (Greenlee Communications)

TOOL HAND CRIMPER 10-25AWG SIDE

4

0638191500

0638191500

Woodhead - Molex

TOOL HAND CRIMPER 28-32AWG SIDE

195175

0638275300

0638275300

Woodhead - Molex

TOOL HAND CRIMPER 172253 SIDE

63100

PA1328

PA1328

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

2

121586-5236

121586-5236

VEAM

TOOL HAND CRIMPER 20-26AWG SIDE

6

TA 0700 309

TA 0700 309

Tuchel / Amphenol

TOOL HAND CRIMPER 16-20AWG SIDE

0

91508-1

91508-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-20AWG SIDE

5

0638277800

0638277800

Woodhead - Molex

TOOL HAND CRIMPER 560124-0101

3250

0640014100

0640014100

Woodhead - Molex

TOOL HAND CRIMPER 14-22AWG SIDE

3

0638239800

0638239800

Woodhead - Molex

TOOL HAND CRIMPER 503657 SIDE

5

2280380-1

2280380-1

TE Connectivity AMP Connectors

SDE MICRO CRIMPER BATTERY HAND T

0

0638017300

0638017300

Woodhead - Molex

TOOL BENCH PRESS AUTO FINEADJUST

41

58592-1

58592-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER RECT CONT SIDE

0

0640010200

0640010200

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

928

59287-2

59287-2

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-12/14-16AWG

27

HT104/DF22A-1416

HT104/DF22A-1416

Hirose

TOOL HAND CRIMPER 14-16AWG SIDE

0

09990000656

09990000656

HARTING

TOOL HAND CRIMPER

1

91550-1

91550-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-18AWG SIDE

2

0639048400

0639048400

Woodhead - Molex

FINEADJUST APPLICATOR

0

2912506-01

2912506-01

Stewart Connector

TOOL HAND CRIMPER FERRULES TOP

1

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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