Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
47-10110

47-10110

Connex (Amphenol RF)

TOOL HAND CRIMPER COAX SIDE

10

2217485-1

2217485-1

TE Connectivity AMP Connectors

T-HEAD BATTERY CRIMP HAND TOOL K

2

PA1178

PA1178

Tempo Communications

TOOL HAND CRIMPER 19-26AWG SIDE

2

0638238700

0638238700

Woodhead - Molex

TOOL HAND CRIMPER 50419 SIDE

25

CMP-1226

CMP-1226

OK Industries (Jonard Tools)

CRIMPER PRECISION

4

HT802/RM-12

HT802/RM-12

Hirose

TOOL HAND CRIMPER 24-28AWG SIDE

1

0638117100

0638117100

Woodhead - Molex

TOOL HAND CRIMPER 24-30/14-18AWG

435

1212037

1212037

Phoenix Contact

TOOL HAND CRIMPER 10-20AWG SIDE

1

0638273500

0638273500

Woodhead - Molex

TOOL HAND CRIMPR 36876-0002 SIDE

15

T100-001-TST

T100-001-TST

Tripp Lite

RJ11/RJ12/RJ45 WIRE CRIMPER WITH

14320

CT150-4C-ILZ

CT150-4C-ILZ

JAE Electronics

TOOL HAND CRIMPER 28-32AWG

7

9006450000

9006450000

Weidmuller

TOOL HAND CRIMPER 1-3AWG SIDE

12134

45575-1

45575-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-22AWG SIDE

2

58529-1

58529-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

43

PA1360

PA1360

Tempo Communications

TOOL HAND CRIMPER 10-22AWG SIDE

4

HR10A-TC-02

HR10A-TC-02

Hirose

TOOL HAND CRIMPER 5/7MM SIDE

15

1212072

1212072

Phoenix Contact

TOOL HAND CRIMPER SIDE ENTRY

2

576782

576782

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14AWG SIDE

10

2002181600

2002181600

Woodhead - Molex

HAND TOOL FOR 10 & 12 MINI FIT S

0

2255141-1

2255141-1

TE Connectivity AMP Connectors

MINI SAHT D1000-L

1

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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