Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0622020500

0622020500

Woodhead - Molex

TOOL HAND CRIMPER MODULAR SIDE

1310

32841

32841

Wiha

INSULATED CRIMPING PLIERS 7.0"

12

755337-1

755337-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPR 13.5-17AWG SIDE

1

DF1/PRESS/HP513

DF1/PRESS/HP513

Hirose

TOOL HAND PRESS RECT IDC CONN

0

624 1623 3 1 RT

624 1623 3 1 RT

Rennsteig Tools

TOOL FOR MFX3954 AWG 22-20/18-16

1

1454509-1

1454509-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-18AWG SIDE

8

D234-6C

D234-6C

Klein Tools

IDC CONNECTOR CRIMPING PLIERS

5

DL-5468R

DL-5468R

CnC Tech

TOOL HAND CRIMPER MODULAR SIDE

14

2005N

2005N

Klein Tools

CRIMPING TOOL (INSULATED AND NON

7

CM07PB2000P

CM07PB2000P

CviLux

HAND TOOL FOR CPB2 SERIES (PLUG)

5

CT-1170

CT-1170

Panduit Corporation

CTRLDCYFERRCRMPTOOLW/PTLOCATOR,E

279

TRF-3015

TRF-3015

Quest Technology International

COAX RATCHET CRIMP TOOL .255″/.

0

0638270300

0638270300

Woodhead - Molex

TOOL HAND CRIMPER 18-22AWG SIDE

10

0638232700

0638232700

Woodhead - Molex

TOOL HAND CRIMPER 18-20AWG SIDE

0

CT-3980/INT

CT-3980/INT

Panduit Corporation

6.7 TON CRIMP TOOL ASSEMBLY, INT

0

CAT-MC-179-2024-FR-01

CAT-MC-179-2024-FR-01

Samtec, Inc.

CAT TOOLING

1

0638235100

0638235100

Woodhead - Molex

TOOL HAND CRIMPER 22-26AWG SIDE

79185

HDT-1561-NG

HDT-1561-NG

TE Connectivity AMP Connectors

PROCRIMPER TOOL AND DIE COMM

0

0638119300

0638119300

Woodhead - Molex

TOOL HAND CRIMPER 20-22AWG SIDE

1

CT-720-7

CT-720-7

Panduit Corporation

TOOL HAND CRIMPER 500 MCM-8AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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