Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500125135

61500125135

3M

SURFACE LS BELT 3/4X118" A MED

0

61500189115

61500189115

3M

LIGHT DEBURRING WHEEL 8" 7S FIN

0

61500134145

61500134145

3M

CLEAN & FINISH DISC 5"XNH T

0

61500026028

61500026028

3M

HI STRNGTH DISC 12X1" A MED

0

61500025962

61500025962

3M

HI STRNGTH DISC 8X1-1/4" A MED

0

61500137742

61500137742

3M

ABRASIVE ROLL HI STRNGTH 4X30'

3

61500060258

61500060258

3M

UNITIZED WHEEL EXL 3/4" 2S FIN

0

61500083680

61500083680

3M

SURFACE BELT 4X36" A CRS

0

1MIC 3M262X TF SHEET 8.5X11

1MIC 3M262X TF SHEET 8.5X11"

3M

LAPPING FILM A/O 1U 11" X 8.5"

0

61500157708

61500157708

3M

UNITIZED WHEEL EXL 3" 8A CRS

0

61500102696

61500102696

3M

FINISHING WHEEL 14X3X8" 5A CRS

0

61500062718

61500062718

3M

SURFACE LS BELT 3X132" T

0

61500123338

61500123338

3M

SUPER POLISH ROLL 4"X30'

0

9MIC 3M266X TP SHEET 8.5X11

9MIC 3M266X TP SHEET 8.5X11"

3M

LAPPING FILM A/O 9U 11"X8.5"

0

61500133006

61500133006

3M

LIGHT DEBURRING WHEEL 12" 6S FIN

0

14216

14216

3M

ROLOC DISC PAD

9

61500136686

61500136686

3M

PROD HAND PAD 8447 6X9" 1=1PC

110

AL-DR-1

AL-DR-1"-NH A MED

3M

SCOTCH-BRITE ROLOC SUR COND DISC

0

PO-DC 6

PO-DC 6"

3M

SCOTCH-BRITE 7447 PRO DISC 6 IN

100

61500295904

61500295904

3M

DURABLE FLEX BELT 1/2X12" A FIN

40

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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