Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
3M DF-BL CRS BELT 0.75

3M DF-BL CRS BELT 0.75"X18"

3M

BELT ALUM OXIDE COARSE 18"X0.75"

5

61500123312

61500123312

3M

SE SURFACE DISC 7" A MED

0

3M 384F 36+ BELT 2

3M 384F 36+ BELT 2"X132"

3M

BELT ALUMINUM OXIDE 36 132" X 2"

10

61500072782

61500072782

3M

SURFACE BELT 2X132" A VFN

0

61500099215

61500099215

3M

EXL UNITIZED WHEEL TR 2S FIN

40

61500083250

61500083250

3M

UNITIZED WHEEL EXL 1X1/4" 2S FIN

0

61500066206

61500066206

3M

SURFACE LS BELT 4X60" A CRS

0

61500072683

61500072683

3M

SURFACE BELT 1/2X18" A VFN

40

61500156643

61500156643

3M

CLEAN&FINISH ROLL 24"X30' A MED

0

FPF1-V

FPF1-V

Panduit Corporation

POLISHING FILM DIAMOND 4"

3715

61500070786

61500070786

3M

EXL DEBURRING WHEEL 8" 8S FIN

0

61500049996

61500049996

3M

SURFACE BELT 3X11" A CRS

0

83489

83489

3M

ROLOC DISC PAD

5

61500291267

61500291267

3M

PD SURFACE CONDITION DISC TR 2"

0

61500002276

61500002276

3M

UNITIZED WHEEL A/O MED 2" DIA

60

61500141728

61500141728

3M

SURFACE CONDITION DISC TR 2"

294

61500109576

61500109576

3M

FINISHING WHEEL 8X2X3" 5A MED

2

61500295540

61500295540

3M

ABRASIVE ROLL METAL BLEND 4"X30'

3

61500107687

61500107687

3M

UNITIZED WHEEL EXL TS 3" 2A MED

0

61500140266

61500140266

3M

UNITIZED WHEEL EXL 2" 8A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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