Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500119765

61500119765

3M

FINISHING WHEEL 14X4X8" 5A MED

0

61500039856

61500039856

3M

FINISHING WHEEL 14X2X8" 5A CRS

0

61500190642

61500190642

3M

CONVOLUTE WHEEL DEBURR 6" 8S MED

3

61500040003

61500040003

3M

LIGHT DEBURRING WHEEL 12" 6S FIN

0

61500121209

61500121209

3M

SURFACE DISC 4-1/2"XNH A VFN

95

61500083201

61500083201

3M

UNITIZED WHEEL EXL 4" 2S FIN

0

5MIC 3M461X SHEET 8.5X11

5MIC 3M461X SHEET 8.5X11"

3M

LAPPING FILM SIL CARBIDE 11X8.5"

0

61500109006

61500109006

3M

CUT & POLISH WHEEL 6X1X1" 7A VFN

0

61500295839

61500295839

3M

DURABLE FLEX BELT 1/2X18" A MED

30

61500114212

61500114212

3M

UNITIZED WHEEL EXL 14" 2A MED

0

61500070497

61500070497

3M

CLEAN&FINISH ROLL 12"X30' F SFN

0

61500081874

61500081874

3M

UNITIZED WHEEL CLEAN&STRIP 7S

0

61500295177

61500295177

3M

CROSS BUFF HIGH STRENGTH A MED

95

61500137718

61500137718

3M

HI STRNGTH DISC 6X1/4" A VFN

100

61500153368

61500153368

3M

RADIAL BRISTLE DICS THIN BRISTLE

0

9MIC 3M662XW DLF 3MIL TH 5 IN

9MIC 3M662XW DLF 3MIL TH 5 IN

3M

LAPPING FILM DIAMOND 9U 5"

0

61500139011

61500139011

3M

BRISTLE DISC 11 INTERNAL 50

29

61500290608

61500290608

3M

PD SURFACE CONDITION DISC A CRS

0

61500152378

61500152378

3M

EXL UNITIZED DISC 4-1/2" 1=1PC

5

61500124799

61500124799

3M

EXL DEBURRING WHEEL 8" 8S MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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