Fume, Smoke Extraction

Image Part Number Description / PDF Quantity Rfq
17701AS

17701AS

Aven

FUME ABSORBER BENCH TOP 120V

0

080751D

080751D

EMIT

800 VOLUME CONTROL 230V

0

0PV4010D

0PV4010D

EMIT

FUME ABSORBER MOBILE UNIT 230V

0

080754D

080754D

EMIT

800 VACUUM CONTROL 120V

0

080752D

080752D

EMIT

800 VOLUME CONTROL 120V

0

WFE2SKIT2

WFE2SKIT2

Xcelite

FUME ABSORBER BENCH TOP 120V

0

35448

35448

EMIT

FUME EXTRACTOR DUO 220VAC

0

WFE2XKIT1

WFE2XKIT1

Xcelite

FUME ABSORBER BENCH TOP 100-240V

0

35940

35940

EMIT

FUME ABSORBER BENCH TOP 120V

0

CBCA112G02G65I2115

CBCA112G02G65I2115

Xcelite

CBC-A-112-G02-G65-I2-115V AS160

0

Fume, Smoke Extraction

1. Overview

Soldering, desoldering, and rework products are essential tools for electronic assembly, repair, and manufacturing. Soldering involves joining metal components using molten filler material (solder), while desoldering removes solder to separate components. Rework processes address defects or modifications in assembled PCBs. Fume and smoke extraction systems mitigate health hazards by capturing harmful particulates and gases generated during heating processes. These technologies ensure product reliability, compliance with safety standards, and efficiency in high-precision industries.

2. Main Types & Functional Classification

TypeFunction FeaturesApplication Examples
Soldering IronsManual heating tools with temperature controlPCB assembly, prototyping
Reflow OvensInfrared/convection heating for SMT solderingMass production of smartphones
Desoldering PumpsVacuum-based solder removalComponent replacement on motherboards
Hot Air Rework StationsPrecise thermal control for BGA/QFN packagesRepairing semiconductor chips
Smoke ExtractorsMulti-stage filtration (HEPA/activated carbon)Enclosed soldering workstations

3. Structure & Components

Soldering tools typically include a heating element, temperature sensor, and ergonomic handle. Rework stations integrate programmable thermal profiles and optical alignment systems. Fume extraction units consist of: - Inlet nozzle/arm for targeted capture - Pre-filter (dust collection) - HEPA filter (0.3 m particulate removal) - Activated carbon layer (gas/odor adsorption) - Industrial-grade centrifugal fan

4. Key Technical Specifications

ParameterTypical RangeImportance
Temperature Control200-480 C 1 CPrevents thermal damage to components
Smoke Capture Efficiency 99.9% for 0.5 m+ particlesMeets OSHA/REACH standards
CFM (Airflow Rate)80-300 CFMDetermines contaminant removal speed
Filter Lifespan500-2000 operating hoursImpacts maintenance costs
Thermal Recovery Time<10 secondsMaintains process continuity

5. Application Fields

Key industries include: - Electronics manufacturing (SMT/BGA assembly) - Automotive (ECU repair, sensor calibration) - Aerospace (avionics maintenance) - Medical device production - Semiconductor packaging

Example: A smartphone PCB rework line uses hot air stations (BGA resoldering) with integrated smoke extraction achieving 99.95% particulate removal.

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
MetcalMX-5000 Soldering SystemSmartHeat technology, 1 C stability
HakkoFR-301 Desoldering Iron2-stage vacuum pump, 350 C in 15s
Cambridge EngineeringSeries 7000 Smoke Extractor4-stage filtration, 250 CFM
ERSAVersaflow 4/55 Selective SolderingModular design, nitrogen inerting

7. Selection Recommendations

Consider: - Process compatibility (e.g., lead-free solder requires 350 C) - Workspace constraints (arm length for extractors 80cm) - Energy efficiency (PWM-controlled heating elements) - Filter replacement costs (carbon saturation indicators) - Integration capabilities (IoT-enabled temperature logging)

8. Industry Trends

Emerging developments: - AI-powered thermal profiling for predictive soldering - Nanofiber filters achieving 99.999% efficiency - Miniaturized on-tip heating elements for 0201 component work - Centralized extraction systems with real-time particle counters - Laser-assisted selective soldering for 5G RF modules

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