Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
VR2B

VR2B

Carlo Gavazzi

LVL SEN CAP NYLON 1.5 IN THD

2

CD50CNF05NO

CD50CNF05NO

Carlo Gavazzi

SEN PROX FP NPN NO 5V

0

VP03EP

VP03EP

Carlo Gavazzi

LVL SEN OPTICAL PNP NC

1

VPC310

VPC310

Carlo Gavazzi

LVL SEN COND 3 PROBE 1IN PVC

1

VP02E

VP02E

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL NPN NO

7

FSH-31

FSH-31

Carlo Gavazzi

FLOAT SWITCH HRZ 1/2 NPT PP

7

FSV-31

FSV-31

Carlo Gavazzi

FLOAT SWITCH VERT 1/8 PT PP

2

FSV-35

FSV-35

Carlo Gavazzi

FLOAT SWITCH VERT 1/8 PT PS

5

CD34CNFLFPCP2

CD34CNFLFPCP2

Carlo Gavazzi

SENSOR LEVEL SWITCH PNP

0

FSH-21

FSH-21

Carlo Gavazzi

FLOAT SWITCH HRZ COMP MNT PP

5

VPA2MPA

VPA2MPA

Carlo Gavazzi

LVL SEN OPTICAL GLASS PNP CBL

2

VPC205

VPC205

Carlo Gavazzi

LVL SNR COND 2 PROBE 0.5IN PVC

4

CD34CNFLFPOP2

CD34CNFLFPOP2

Carlo Gavazzi

LIQUID LVL CAP SEN PNP NO M8

4

CD34CNFLFNOP2

CD34CNFLFNOP2

Carlo Gavazzi

LIQUID LVL CAP SEN NPN NO M8

0

VP04E

VP04E

Carlo Gavazzi

LVL SEN OPTICAL NPN NO

5

VPA2MNA

VPA2MNA

Carlo Gavazzi

LVL SEN OPTICAL GLASS NPN CBL

2

CD34CNFLFNCP2

CD34CNFLFNCP2

Carlo Gavazzi

LIQUID LVL CAP SEN NPN NC M8

0

VN3

VN3

Carlo Gavazzi

LVL SEN COND 3 PROBE NYLON

1

CD34CNFLFNOT5

CD34CNFLFNOT5

Carlo Gavazzi

LIQUID LVL CAP SEN NPN NO CBL

0

CD34CNFLFPOT5

CD34CNFLFPOT5

Carlo Gavazzi

LIQUID LVL CAP SEN PNP NO CBL

9

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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