Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
VRY2B

VRY2B

Carlo Gavazzi

LVL SEN CAP NYLON 1.5 IN THD

1

CD34CNFLFNCT5

CD34CNFLFNCT5

Carlo Gavazzi

LIQUID LVL CAP SEN NPN NC CBL

0

VP01EP

VP01EP

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL PNP NC

5

FSH-25

FSH-25

Carlo Gavazzi

FLOAT SWITCH HRZ COMP MNT PS

5

VT2

VT2

Carlo Gavazzi

LVL SEN COND 2 PROBE PTFE

1

VNYI3

VNYI3

Carlo Gavazzi

LVL SEN COND 3 PROBE NYLON

2

VPC210

VPC210

Carlo Gavazzi

LVL SEN COND 2 PROBE 1IN PVC

3

VP02EP

VP02EP

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL PNP NO

11

VP01E

VP01E

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL NPN NC

12

VNI3

VNI3

Carlo Gavazzi

LVL SNSR COND 3 PROBE NYLON

0

CLE1

CLE1

Carlo Gavazzi

LEVEL SENSOR CONDUCTIVE PROBE

15

CD34CNFLFPCT5

CD34CNFLFPCT5

Carlo Gavazzi

SENSOR LEVEL SWITCH PNP

0

VR2A

VR2A

Carlo Gavazzi

LVL SEN CAP NYLON 1.5 IN THD

5

VN2

VN2

Carlo Gavazzi

LVL SEN COND 2 PROBE NYLON

2

FSH-24

FSH-24

Carlo Gavazzi

FLOAT SWITCH HRZ COMP MNT NYL

5

VP02-110TB

VP02-110TB

Carlo Gavazzi

LVL SEN OPTICAL 110VAC NO

4

A94-10

A94-10

Carlo Gavazzi

LEVEL SENSOR CONDUCTIVE

9

VH3-4-MB1

VH3-4-MB1

Carlo Gavazzi

VH3 AND VH4 SNAP ON BRACKET

9

VH1

VH1

Carlo Gavazzi

LVL SEN COND 1 PROBE HANGING

2

VP01-110TB

VP01-110TB

Carlo Gavazzi

LVL SEN OPTICAL 110VAC NC

2

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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