Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
VPB1MPA

VPB1MPA

Carlo Gavazzi

LVL SNR OPT POLY NIBR PNP CBL

0

VT3

VT3

Carlo Gavazzi

SEN LVL COND 3 PROBE PTFE

0

VPP310

VPP310

Carlo Gavazzi

SEN LVL COND 3 PROBE 1IN PP

0

VP04EM

VP04EM

Carlo Gavazzi

SEN LVL OPTICAL MOD NPN NO

0

VN1

VN1

Carlo Gavazzi

LVL SNSR COND 1 PROBE NYLON

0

VPB2MPA-1

VPB2MPA-1

Carlo Gavazzi

SEN LVL OPTICAL GLASS NPN

0

VRY2A

VRY2A

Carlo Gavazzi

LVL SNSR CAP NYLON 1 5 IN THD

0

VPB1MNA

VPB1MNA

Carlo Gavazzi

LVL SNR OPT POLY NIBR NPN CBL

1

VPP105

VPP105

Carlo Gavazzi

LVL SNSR COND 1 PROBE 0 5IN PP

0

VS2

VS2

Carlo Gavazzi

LVL SNSR CAP 2 PROBE SS

0

VP01EPM

VP01EPM

Carlo Gavazzi

SEN LVL OPTICAL MOD PNP NC

0

VPB1MNA-1

VPB1MNA-1

Carlo Gavazzi

SEN LVL OPTICAL POLYS NPN

0

VNY2

VNY2

Carlo Gavazzi

SEN LVL COND 2 PROBE NYLON

0

VP04EPM

VP04EPM

Carlo Gavazzi

SEN LVL OPTICAL MOD PNP NO

0

VPA1MPA

VPA1MPA

Carlo Gavazzi

SEN LVL OPTICAL POLYS PNP

0

VH4

VH4

Carlo Gavazzi

LEVEL HANGING PROBE W/O CBL

0

VPC110

VPC110

Carlo Gavazzi

LVL SNSR COND 1 PROBE 1IN PVC

0

VT1

VT1

Carlo Gavazzi

LVL SNSR COND 1 PROBE PTFE

0

VNI2

VNI2

Carlo Gavazzi

LVL SNSR COND 2 PROBE NYLON

0

VNYI2

VNYI2

Carlo Gavazzi

LVL SNSR COND 2 PROBE NYLON

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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