Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
508AS102KDG2 Ohmite	48W 8900J 1K OHM 10% SLAB	1
HCF110J470RJ TE Connectivity AMP Connectors	HCF110 100W 470R 5% LEAD	20
UAL25-1R5F8 Riedon	RES CHAS MNT 1.5 OHM 1% 25W	0
506SP750KG2 Ohmite	90W 800J 75 OHMS 10% SLAB	10
TE100B12RJ TE Connectivity AMP Connectors	RES CHAS MNT 12 OHM 5% 100W	10
RER55F1R24RC02 Vishay / Dale	RES CHAS MNT 1.24 OHM 1% 30W	0
25WA250 NTE Electronics, Inc.	RES CHAS MNT 5K OHM 10% 25W	28
RER55F2611RCSL Vishay / Dale	RES CHAS MNT 2.61K OHM 1% 30W	0
HSA5015KE TE Connectivity AMP Connectors	RES CHAS MNT 15K OHM 3% 50W	815
L50J2K0 Ohmite	RES CHAS MNT 2K OHM 5% 50W	0
RER55F30R1MCSL Vishay / Dale	RES CHAS MNT 30.1 OHM 1% 30W	0
RER60F3R32RC02 Vishay / Dale	RES CHAS MNT 3.32 OHM 1% 5W	10
HS250 15R F Ohmite	RES CHAS MNT 15 OHM 1% 250W	0
HS250 68R F Ohmite	RES CHAS MNT 68 OHM 1% 250W	0
TE500B47RJ TE Connectivity AMP Connectors	RES CHAS MNT 47 OHM 5% 500W	12
RER65FR845RCSL Vishay / Dale	RES CHAS MNT 0.845 OHM 1% 10W	0
HSA5075RJ TE Connectivity AMP Connectors	RES CHAS MNT 75 OHM 5% 50W	56
10WM150 NTE Electronics, Inc.	RES CHAS MNT 500 OHM 1% 10W	105
5WM156 NTE Electronics, Inc.	RES CHAS MNT 560 OHM 1% 5W	27
SHD1-100C075DE Ohmite	RES CHAS MNT 750 UOHM 0.5%	10

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.