Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HS10 30R F Ohmite	RES CHAS MNT 30 OHM 1% 10W	0
HSC10012RJ TE Connectivity AMP Connectors	RES CHAS MNT 12 OHM 5% 100W	0
HS200 2R2 F Ohmite	RES CHAS MNT 2.2 OHM 1% 200W	0
HSA25R01J TE Connectivity AMP Connectors	RES CHAS MNT 0.01 OHM 5% 25W	266
HS15 1R F Ohmite	RES CHAS MNT 1 OHM 1% 15W	462
VNC201021201JB Vishay / Sfernice	VNC 20X102 1K2 5% BO64	0
F55J10RE Ohmite	RES CHAS MNT 10 OHM 5% 55W	76
HCF80J1K0J TE Connectivity AMP Connectors	HCF80 75W 1K0 5% LEAD	20
RSA-75-100-NB Riedon	RES CHAS MNT 0.00133 OHM .25% 7.	16
FSOT5509E1K000KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 1K OHM 10% 55W	566
HS100 25R F Ohmite	RES CHAS MNT 25 OHM 1% 100W	0
TGHDX5K00JE Ohmite	100W SOT227 5000 OHMS 5%	100
RER65FR316PCSL Vishay / Dale	RES CHAS MNT 0.316 OHM 1% 10W	0
HSA1010KJ TE Connectivity AMP Connectors	RES CHAS MNT 10K OHM 5% 16W	85
RER65FR255RC02 Vishay / Dale	RES CHAS MNT 0.255 OHM 1% 10W	0
RER65FR255RCSL Vishay / Dale	RES CHAS MNT 0.255 OHM 1% 10W	0
L25J1K5E Ohmite	RES CHAS MNT 1.5K OHM 5% 25W	110
RER55F42R2RCSL Vishay / Dale	RES CHAS MNT 42.2 OHM 1% 30W	0
810F1K0E Ohmite	RES CHAS MNT 1K OHM 1% 10W	0
FVTS05R2E500R0JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 500 OHM 5% 5W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.