Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
CFH1100A680RJ TE Connectivity AMP Connectors	RES CHAS MNT 680 OHM 5% 2200W	10
RSN-100-50B Riedon	RES CHAS MNT 500 UOHM 0.1% 5W	0
HSA25900RJ TE Connectivity AMP Connectors	RES CHAS MNT 900 OHM 5% 25W	0
HSC3003R2J TE Connectivity AMP Connectors	RES CHAS MNT 3.2 OHM 5% 300W	39
THS10270RJ TE Connectivity AMP Connectors	RES CHAS MNT 270 OHM 5% 10W	86
LPSA300H1001KB Vishay / Sfernice	LPSA 300 H 1K 10% BO15	0
HSC300220RJ TE Connectivity AMP Connectors	RES CHAS MNT 220 OHM 5% 300W	361
HSA1010RJ TE Connectivity AMP Connectors	RES CHAS MNT 10 OHM 5% 16W	1146
TMC0253R000FE02 Vishay / Dale	RES CHAS MNT 3 OHM 1% 25W	75
RER55F40R2RC02 Vishay / Dale	RES CHAS MNT 40.2 OHM 1% 30W	0
HS25 50R F Ohmite	RES CHAS MNT 50 OHM 1% 25W	0
THS256K8J TE Connectivity AMP Connectors	RES CHAS MNT 6.8K OHM 5% 25W	93
810F75RE Ohmite	RES CHAS MNT 75 OHM 1% 10W	41
HS25 5R F Ohmite	RES CHAS MNT 5 OHM 1% 25W	274
RER65F1240MCSL Vishay / Dale	RES CHAS MNT 124 OHM 1% 10W	0
TA1K0PH2R50K Ohmite	RES CHAS MNT 2.5 OHM 10% 1000W	0
FVTS05R2E4K000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 4K OHM 5% 5W	0
TA1K0PH25R0KE Ohmite	RES CHAS MNT 25 OHM 10% 1000W	0
EVFT119EM47RJE Ohmite	RES CHAS MNT 47 OHM 5% 72W	0
LPS1100H47R0JB Vishay / Sfernice	RES CHAS MNT 47 OHM 5% 1100W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.