Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5591301023F Dialight	LED PMI SNAP-IN GRN PVC FREE	0
5580202003F Dialight	LED PANEL IND GRN DIFF SNAP-IN	90
5561604304F Dialight	LED PNL MT 1" 24V WT FLAT GRN	34
6561102304F Dialight	1/2" FLT RD 5VDC W/TERM	16
6561353303F Dialight	LED PNL IND ORG 12V IP67/NEMA 4X	0
6073332340F Dialight	LED 7MM YLW YPMI 24V W GASKET	159
6803132121F Dialight	10MM HR/R PMI-6VDC	25
5580101023F Dialight	LED PMI SNAP-IN RED PVC FREE	487
6563002303F Dialight	1/2" DOM WHT 5VDC W/LEAD	49
80317100333504 Dialight	PMI PRESS TO TEST YELLOW T-3 1/4	50
6573009801F Dialight	LED RT ANGLE INDICATOR ASSEMBLY	0
6803332223F Dialight	10MM HO/O PMI-6VDC	250
5592301023F Dialight	LED PMI SNAP-IN YLW 6IN LEADS	262
5590302003F Dialight	LED PANEL YLW DIFF 5V SNAP 6"LD	0
50739181471600F Dialight	PANEL INDICATOR INCAND 28V RED	0
5580102003F Dialight	LED PANEL IND RED DIFF SNAP-IN	145
5581601007F Dialight	LED PMI SNAP-IN 585NM YLW .156"	0
5583201027F Dialight	LED PMI SNAP-IN YLW/GRN PVC FREE	87
6541304103F Dialight	1/2" FLT SNAP YW 24VDC W/LEADS	285
6561324304F Dialight	1/2" FLT Y/G 24VDC W/TERM	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments