Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5561609304F Dialight	LED PNL MT 1" 230VAC WT FLAT GRN	8
6561124303F Dialight	1/2" FLT R/G 24VDC W/LEAD	0
6201402304F Dialight	8MM FLT PMI BLU 6 VDC W/TERMS	232
5561803304F Dialight	LED PNL MT 1" 12V WT FLAT BLUE	21
6561357203F Dialight	PANEL IND 72V 1/2" FLT OR W/LEAD	0
6091312120F Dialight	LED PNL MT 9MM 6V CHROME YELLOW	39
6563202303F Dialight	1/2" DOM GN 5VDC W/LEAD	60
5571702203F Dialight	LED PNL MT 11/16" 5V WT YELLOW	0
6762111110F Dialight	LED PANEL INDCATOR RED 2V	3
6572802103F Dialight	LED 17.46MM BLUE DIFF PANEL MNT	64
6551403104F Dialight	LED PANEL INDICATOR BLUE 12V	428
5596401003F Dialight	LED PANEL DAYLT WHT SNAP-IN 6"LD	0
6773332323F Dialight	7MM HO/O PMI-6VDC W/O-RING	174
6231103304F Dialight	30MM FLTPMI RED 3VDC W/TERM	86
6561206303F Dialight	LED 1/2" FLAT GRN 28VDC LEAD	121
5580201007F Dialight	IND SNAP-IN PANEL MNT 563NM GRN	1399
24980723333504F Dialight	LED PANEL IND YLW 28V CYLINDER	117
6563106303F Dialight	LED 1/2" DOME RED 28VDC LEAD	1
6781435234F Dialight	8MM HB/B PMI-12VDC	145
6552304103F Dialight	LED PANEL INDICATOR YELLOW 24V	594

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments