Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6561302303F Dialight	1/2" FLT YL 5VDC W/LEAD	61
6561409303F Dialight	LED 1/2" FLAT BLUE 230VAC LEAD	16
6561209303F Dialight	LED 1/2" FLAT GRN 230VAC LEAD	30
5595701027F Dialight	LED PMI SNAP-IN YLW PVC FREE	0
6823235132F Dialight	LED PANEL INDCATOR GREEN 12V	17
6563008303F Dialight	1/2" DOM WHT 37.5VDC W/LEAD	0
5561509304F Dialight	LED PNL MT 1" 230VAC WT FLAT RED	19
6563122303F Dialight	1/2" DOM R/G 5VDC W/LEAD	390
5595901007F Dialight	LED PANEL DAYLT YLW SNAP-IN 14"L	75
5586403027F Dialight	LED PMI SNAP-IN WHT 3000K	641
359843009502 Dialight	IND PMI SUB MINI BASE	13
6561302304F Dialight	1/2" FLT YL 5VDC W/TERM	92
6072312120F Dialight	LED PNL MT 7MM 6V CHROME YEL	59
24978703331504F Dialight	LED PANEL IND RED 10V CYLINDER	127
5561704314F Dialight	LED 1" YEL PMI 24V CLR FLAT LEN	0
5583101007F Dialight	LED PANEL IND RED/GRN SNAP-IN	33
50747603331500F Dialight	LED PANEL INDICATOR RED 14V	18
6563356303F Dialight	LED PNL IND ORG 28V IP67/NEMA 4X	55
6303704304F Dialight	30MM DOM YL 24VDC W/TERM	20
6221304304F Dialight	22MM FLTPMI YLW 12VDC W/TERM	115

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments