Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6123132120F Dialight	LED PANEL MNT 12MM RED 6VDC	61
6803232122F Dialight	10MM HG/G PMI-6VDC	36
6104132120F Dialight	LED PNL IND 10MM SQUARE RED POLY	0
6201203304F Dialight	8MM FLT PMI GRN 12 VDC W/TERMS	238
6823232122F Dialight	12MM HG/G PMI-6VDC	146
80010300332504 Dialight	INDICATOR PRESS TO TEST	21
5591101003F Dialight	LED PMI SNAP-IN 635NM RED .250"	126
24979723332504F Dialight	LED PANEL IND GRN 28V CYLINDER	252
6221203304F Dialight	22MM FLTPMI GRN 6VDC W/TERM	113
6563207304F Dialight	1/2" DOM GN 72VDC W/TERM	0
5571002804F Dialight	LED WHITE PMI 5V 25" UL1007	0
80010300337504 Dialight	PMI ASSY PRESS TO TEST CLR 15/32	8
6561405304F Dialight	LED 1/2" FLAT BLUE 120AC/DC TERM	1
6092322140F Dialight	LED PNL MT 9MM 24V BLACK YELLOW	146
6231101304F Dialight	30MM FLTPMI RD 3VDC W/TERM	90
6563102303F Dialight	1/2" DOM RD 5VDC W/LEAD	10
6062111110F Dialight	LED PNL IND 6MM RED 5MA RECESS	0
6551404104F Dialight	LED PANEL INDICATOR BLUE 24V	247
80010300331504 Dialight	INDICATOR PRESS TO TEST	8
5571705203F Dialight	LED PNL MT 11/16" 24V WT YELLOW	92

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments