Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5583101003F Dialight	LED PANEL IND RED/GRN SNAP-IN	133
5596101007F Dialight	LED PANEL DAYLT RED SNAP-IN 14"L	614
6781112321F Dialight	8MM HR/R PMI-6VDC W/O-RING	44
6092122340F Dialight	LED 9MM PMI R 24V BLK HS W GASKT	0
6571902303F Dialight	LED 17.46MM ORANGE DIFF PNL MNT	0
5563705324F Dialight	LED 1" DOME YEL PMI 125V C1D2	0
656110A303F Dialight	1/2" FLT RED 48VDC W/LEADS	58
6541403103F Dialight	1/2" FLT SNAP BL 12VDC W/LEADS	277
5571452203F Dialight	LED MINI PANEL YELLOW/RED 5V	27
6563304304F Dialight	LED 1/2" DOME YLW 24VDC TERM	73
6861232122F Dialight	16MM HG/G PMI-6VDC	46
5590203003F Dialight	LED PANEL GRN DIFF 12V SNAP 6"LD	858
6563358303F Dialight	LED PNL IND OR 37.5V IP67/NEMA4X	52
6561008304F Dialight	1/2" FLT WHT 37.5VDC W/TERM	60
6091212130F Dialight	LED PNL MT 9MM 12V CHROME GREEN	407
5087538504 Dialight	HOLDER W/COLLAR SOLDER CUPS	3
6301604304F Dialight	30MM FLT GN 24VDC W/TERM	20
6563359303F Dialight	PANEL IND 230V 1/2" DOM OR W/LD	0
6551103103F Dialight	LED PANEL INDICATOR RED 12V	269
5593201027F Dialight	LED PMI SNAP-IN YLW/GRN PVC FREE	155

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments