Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5596001023F Dialight	LED PMI SNAP-IN BLUE PVC FREE	759
5586003007F Dialight	LED 3MM BLUE CLR PANEL MOUNT	136
5593501815F Dialight	LED PANEL RED/GRN SNAP-IN	0
6201101304F Dialight	8MM FLT PMI RD 3VDC W/TERMS	361
6571904103F Dialight	LED 17.46MM ORANGE DIFF PNL MNT	0
6301005304F Dialight	30MM FLT WHITE 120VAC W/TERM	10
6803435244F Dialight	10MM HB/B PMI-24VDC	28
6061415110F Dialight	LED PNL IND 6MM R,G 2V PROTRUD	0
6561304304F Dialight	LED 1/2" FLAT YLW 24VDC TERM	65
6061311110F Dialight	LED PNL IND 6MM YLW 2V PROTRUD	0
6563105304F Dialight	LED 1/2" DOME RED 120AC/DC TERM	69
5563004304F Dialight	LED PNL MT 1" 24V WT DOME WHT	0
6071312110F Dialight	LED PNL IND 7MM YLW PROTRUD	56
6561308303F Dialight	1/2" FLT YL 37.5VDC W/LEAD	0
6561205304F Dialight	LED 1/2" FLAT GRN 120AC/DC TERM	28
6561309304F Dialight	LED 1/2" FLAT YLW 230VAC TERM	60
6091222130F Dialight	LED PNL MT 9MM 12V BLACK GREEN	401
5593601806F Dialight	LED PANEL YLW/GRN SNAP-IN	0
656320A303F Dialight	1/2" DOME GRN 48VDC W/LEAD	66
5561904304F Dialight	LED PNL MT 1" 24V FLAT ORANGE	12

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments