Machine Vision - Accessories

Image Part Number Description / PDF Quantity Rfq
FQ-D30

FQ-D30

Omron Automation & Safety Services

TOUCH FINDER DC PS

0

ANM812001

ANM812001

Panasonic

TOOL PORT TO PC CABLE

0

FZ-VSL2 15M

FZ-VSL2 15M

Omron Automation & Safety Services

LG-DIST RT-ANG CAMERA CBL 15M

0

3Z4S-LE ML-EXR100

3Z4S-LE ML-EXR100

Omron Automation & Safety Services

EXTENSION TUBE

0

AFB85853

AFB85853

Panasonic

ACCY SERIAL CABLE

0

3Z4S-LE ML-EXR50

3Z4S-LE ML-EXR50

Omron Automation & Safety Services

EXTENSION TUBE

0

F160-VP 0.75M

F160-VP 0.75M

Omron Automation & Safety Services

.75M PARALLEL I/O CABLE

0

ANE2823

ANE2823

Panasonic

LIGHTPIX/PD50 3M CABLE TO CONNEC

0

F500-VS 5M

F500-VS 5M

Omron Automation & Safety Services

F500 CAMERA CABLES 5M

0

V400-W24P 10M

V400-W24P 10M

Omron Automation & Safety Services

CABLE PC SER PNP 10M

0

FIS-210-0003G

FIS-210-0003G

Omron Automation & Safety Services

210 CONN. WITH DISPLAY+ETN

0

ANMX8321

ANMX8321

Panasonic

AX TOOL SOFTWARE

0

3Z4S-LE ML-PL255

3Z4S-LE ML-PL255

Omron Automation & Safety Services

POLARIZING FILTER

0

CCS-AD-LDR-50B

CCS-AD-LDR-50B

Omron Automation & Safety Services

50MM RINGLIGHT DIFFUSER ADPT

0

V530-LG2STD

V530-LG2STD

Omron Automation & Safety Services

HANDS-FREE METAL STAND

0

F500-CD3E

F500-CD3E

Omron Automation & Safety Services

VISION COMPOSER NET V3 ENGLISH

0

ANPD068-K1

ANPD068-K1

Panasonic

I/O CABLE FOR PD60

0

3Z4S-LE ML-EXR5

3Z4S-LE ML-EXR5

Omron Automation & Safety Services

EXTENSION TUBE

0

3Z4S-LE SV-PL270

3Z4S-LE SV-PL270

Omron Automation & Safety Services

POLARIZING FILTER

0

FZ3-UGI

FZ3-UGI

Omron Automation & Safety Services

VISION SOFTWARE

0

Machine Vision - Accessories

1. Overview

Machine vision accessories are critical components in industrial automation systems that enable machines to capture, process, and analyze visual data. These accessories include lighting systems, lenses, cameras, image sensors, and processing units. They play a vital role in quality control, precision measurement, object recognition, and robotic guidance. Modern manufacturing and logistics rely heavily on these systems for increased efficiency, accuracy, and cost reduction.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
LED Lighting SystemsHigh-intensity, programmable wavelength, uniform illuminationSurface defect detection in electronics
Industrial CamerasHigh-resolution CMOS/CCD sensors, variable frame ratesAutomotive part dimension inspection
Optical LensesFixed/focal length, anti-reflective coatingsBarcode reading systems
Image Acquisition CardsHigh-speed data transfer, GPU acceleration supportReal-time food sorting systems
Vision SensorsIntegrated lighting, camera, and processorAssembly line presence verification

3. Structure and Components

Typical configurations include:

  • Lighting Units: Aluminum housing with LED arrays, cooling fins, and optical diffusers
  • Cameras: Contains image sensor (CMOS/CCD), Bayer filter, and onboard processor
  • Lenses: Multi-element glass optics with C-mount or S-mount interfaces
  • Processing Units: FPGA-based controllers with GigE Vision/USB3.0 interfaces

4. Key Technical Specifications

ParameterTypical RangeImportance
Resolution0.3MP - 50MPDetermines measurement precision
Frame Rate5 - 1000 fpsAffects production line speed
Wavelength Range360-1000nmMaterial analysis capability
Depth of Field5mm - 500mmWorking distance flexibility
IP RatingIP54 - IP69KEnvironmental protection

5. Application Fields

  • Automotive: Weld seam inspection, part orientation
  • Electronics: Solder paste inspection (SPI), component alignment
  • Pharmaceutical: Pill counting, label verification
  • Logistics: Package dimensioning, barcode reading

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Feature
CognexIn-Sight 9802AI-powered defect detection
KeyenceCV-X4 seriesMultispectral imaging
Baslerace acA2440-35uc2448x2048 resolution at 35fps
NI (National Instruments)Smart Camera IC-6020Integrated LabVIEW processing

7. Selection Recommendations

Key considerations:

  • Match resolution to minimum detectable defect size
  • Select lighting wavelength based on target material reflectivity
  • Ensure environmental ratings meet factory conditions (dust/water resistance)
  • Verify interface compatibility (GigE Vision, Camera Link, etc.)
  • Evaluate processing requirements vs. system throughput needs

8. Industry Trends Analysis

Emerging developments include:

  • AI integration with embedded deep learning algorithms
  • 3D vision systems using structured light and time-of-flight
  • Edge computing for real-time decentralized processing
  • Standardized plug-and-play interfaces (VSIA compliance)
  • Hyperspectral imaging for material composition analysis

Market forecasts predict a CAGR of 8.2% from 2023-2030, driven by smart manufacturing adoption.

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