Machine Vision - Accessories

Image Part Number Description / PDF Quantity Rfq
F500-VS2 10M

F500-VS2 10M

Omron Automation & Safety Services

CAMERA CABLE 10M

0

F150-VS

F150-VS

Omron Automation & Safety Services

CAMERA CABLE

0

3Z4S-LE SV-EXR2

3Z4S-LE SV-EXR2

Omron Automation & Safety Services

EXTENSION TUBE

0

FZ-VSB 5M

FZ-VSB 5M

Omron Automation & Safety Services

CABLE CAMERA FLEX TYPE 5M

0

CCS-PL-LDL-74X27

CCS-PL-LDL-74X27

Omron Automation & Safety Services

POLARIZER

0

F160-VP 5M

F160-VP 5M

Omron Automation & Safety Services

5M PARALLEL I/O CABLE

0

FZ-VSB 2M

FZ-VSB 2M

Omron Automation & Safety Services

CABLE CAMERA FLEX TYPE 2M

0

ANM84012ACE

ANM84012ACE

Panasonic

EXTENSION CAMERA CABLE 12M

0

ANE2813

ANE2813

Panasonic

LIGHTPIX/PD50 3M CABLE TO CONNEC

0

CCS-DF-LDR-90B

CCS-DF-LDR-90B

Omron Automation & Safety Services

90MM DIFFUSER, REQUIRES ADPT

0

F150-VM 5M

F150-VM 5M

Omron Automation & Safety Services

CABLE VIDEO W/ADAPTER 5M

0

CCS-EXCB2-2

CCS-EXCB2-2

Omron Automation & Safety Services

EXTENSION CABLE

0

FZ-SLC15-DL

FZ-SLC15-DL

Omron Automation & Safety Services

DIFFUSION PLATE, NARROW FOV

0

ANE2803

ANE2803

Panasonic

LIGHPIX/PD50 3M RS232C CABLE

0

FIS-210-0001G

FIS-210-0001G

Omron Automation & Safety Services

210 CONN. WITH DISPLAY

0

3Z4S-LE ML-PL305

3Z4S-LE ML-PL305

Omron Automation & Safety Services

POLARIZING FILTER

0

61-000224-01

61-000224-01

Omron Automation & Safety Services

USB CBLE HS-21/HS-41X STRAIGHT 6

0

F160-VKP 15M

F160-VKP 15M

Omron Automation & Safety Services

F160 KEYPAD EXTENSION CABLE 15

0

3Z4S-LE SV-EXR1

3Z4S-LE SV-EXR1

Omron Automation & Safety Services

EXTENSION TUBE

0

3Z4S-LE ML-EXR25

3Z4S-LE ML-EXR25

Omron Automation & Safety Services

EXTENSION TUBE

0

Machine Vision - Accessories

1. Overview

Machine vision accessories are critical components in industrial automation systems that enable machines to capture, process, and analyze visual data. These accessories include lighting systems, lenses, cameras, image sensors, and processing units. They play a vital role in quality control, precision measurement, object recognition, and robotic guidance. Modern manufacturing and logistics rely heavily on these systems for increased efficiency, accuracy, and cost reduction.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
LED Lighting SystemsHigh-intensity, programmable wavelength, uniform illuminationSurface defect detection in electronics
Industrial CamerasHigh-resolution CMOS/CCD sensors, variable frame ratesAutomotive part dimension inspection
Optical LensesFixed/focal length, anti-reflective coatingsBarcode reading systems
Image Acquisition CardsHigh-speed data transfer, GPU acceleration supportReal-time food sorting systems
Vision SensorsIntegrated lighting, camera, and processorAssembly line presence verification

3. Structure and Components

Typical configurations include:

  • Lighting Units: Aluminum housing with LED arrays, cooling fins, and optical diffusers
  • Cameras: Contains image sensor (CMOS/CCD), Bayer filter, and onboard processor
  • Lenses: Multi-element glass optics with C-mount or S-mount interfaces
  • Processing Units: FPGA-based controllers with GigE Vision/USB3.0 interfaces

4. Key Technical Specifications

ParameterTypical RangeImportance
Resolution0.3MP - 50MPDetermines measurement precision
Frame Rate5 - 1000 fpsAffects production line speed
Wavelength Range360-1000nmMaterial analysis capability
Depth of Field5mm - 500mmWorking distance flexibility
IP RatingIP54 - IP69KEnvironmental protection

5. Application Fields

  • Automotive: Weld seam inspection, part orientation
  • Electronics: Solder paste inspection (SPI), component alignment
  • Pharmaceutical: Pill counting, label verification
  • Logistics: Package dimensioning, barcode reading

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Feature
CognexIn-Sight 9802AI-powered defect detection
KeyenceCV-X4 seriesMultispectral imaging
Baslerace acA2440-35uc2448x2048 resolution at 35fps
NI (National Instruments)Smart Camera IC-6020Integrated LabVIEW processing

7. Selection Recommendations

Key considerations:

  • Match resolution to minimum detectable defect size
  • Select lighting wavelength based on target material reflectivity
  • Ensure environmental ratings meet factory conditions (dust/water resistance)
  • Verify interface compatibility (GigE Vision, Camera Link, etc.)
  • Evaluate processing requirements vs. system throughput needs

8. Industry Trends Analysis

Emerging developments include:

  • AI integration with embedded deep learning algorithms
  • 3D vision systems using structured light and time-of-flight
  • Edge computing for real-time decentralized processing
  • Standardized plug-and-play interfaces (VSIA compliance)
  • Hyperspectral imaging for material composition analysis

Market forecasts predict a CAGR of 8.2% from 2023-2030, driven by smart manufacturing adoption.

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