Machine Vision - Accessories

Image Part Number Description / PDF Quantity Rfq
3Z4S-LE SV-PL255

3Z4S-LE SV-PL255

Omron Automation & Safety Services

POLARIZING FILTER

0

ANMX83332

ANMX83332

Panasonic

KEYPAD CABLE FROM MONITOR 2M

0

ANMX83330

ANMX83330

Panasonic

KEYPAD CABLE FROM MONITOR 0.5M

0

F160-VKP 5M

F160-VKP 5M

Omron Automation & Safety Services

EXTENSION CABLE 5M

0

F150-KP 10M

F150-KP 10M

Omron Automation & Safety Services

CONSOLE W/10M CABLE

0

ANPVH001

ANPVH001

Panasonic

PV SERIES POWER CABLE 24VDC

0

CCS-QRK4.4T-2

CCS-QRK4.4T-2

Omron Automation & Safety Services

CCS LIGHTING CABLE

0

FZ-VSB 10M

FZ-VSB 10M

Omron Automation & Safety Services

CABLE CAMERA FLEX TYPE 10M

0

ANPVC8205

ANPVC8205

Panasonic

CAMERA CABLE CAMERA 5M

0

FIS-98-000048-01

FIS-98-000048-01

Omron Automation & Safety Services

MS 4 MTG ARM KIT MS4

0

F150-VS 5M

F150-VS 5M

Omron Automation & Safety Services

CABLE CAMERA 5M

0

F150-VM

F150-VM

Omron Automation & Safety Services

CABLE VIDEO WITH ADAPTER 2M

0

V400-W23 15M

V400-W23 15M

Omron Automation & Safety Services

CABLE PLC SER NPN 15M

0

ANM85203CE

ANM85203CE

Panasonic

A100/200 SERIES KEYPAD 3M

0

ANB848

ANB848

Panasonic

0.5/1/5/10/20/40MM MIDDLE RING

0

V400-W24P 5M

V400-W24P 5M

Omron Automation & Safety Services

CABLE PC SER PNP 5M

0

FZ-SLC100-DL

FZ-SLC100-DL

Omron Automation & Safety Services

CAMERA INTELLIGENT COLOR WIDE

0

V400-W23 10M

V400-W23 10M

Omron Automation & Safety Services

CABLE PLC SER NPN 10M

0

CCS-DF-LDL-74X27

CCS-DF-LDL-74X27

Omron Automation & Safety Services

DIFFUSER PLATE

0

F150-VS 10M

F150-VS 10M

Omron Automation & Safety Services

CABLE CAMERA 10M

0

Machine Vision - Accessories

1. Overview

Machine vision accessories are critical components in industrial automation systems that enable machines to capture, process, and analyze visual data. These accessories include lighting systems, lenses, cameras, image sensors, and processing units. They play a vital role in quality control, precision measurement, object recognition, and robotic guidance. Modern manufacturing and logistics rely heavily on these systems for increased efficiency, accuracy, and cost reduction.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
LED Lighting SystemsHigh-intensity, programmable wavelength, uniform illuminationSurface defect detection in electronics
Industrial CamerasHigh-resolution CMOS/CCD sensors, variable frame ratesAutomotive part dimension inspection
Optical LensesFixed/focal length, anti-reflective coatingsBarcode reading systems
Image Acquisition CardsHigh-speed data transfer, GPU acceleration supportReal-time food sorting systems
Vision SensorsIntegrated lighting, camera, and processorAssembly line presence verification

3. Structure and Components

Typical configurations include:

  • Lighting Units: Aluminum housing with LED arrays, cooling fins, and optical diffusers
  • Cameras: Contains image sensor (CMOS/CCD), Bayer filter, and onboard processor
  • Lenses: Multi-element glass optics with C-mount or S-mount interfaces
  • Processing Units: FPGA-based controllers with GigE Vision/USB3.0 interfaces

4. Key Technical Specifications

ParameterTypical RangeImportance
Resolution0.3MP - 50MPDetermines measurement precision
Frame Rate5 - 1000 fpsAffects production line speed
Wavelength Range360-1000nmMaterial analysis capability
Depth of Field5mm - 500mmWorking distance flexibility
IP RatingIP54 - IP69KEnvironmental protection

5. Application Fields

  • Automotive: Weld seam inspection, part orientation
  • Electronics: Solder paste inspection (SPI), component alignment
  • Pharmaceutical: Pill counting, label verification
  • Logistics: Package dimensioning, barcode reading

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Feature
CognexIn-Sight 9802AI-powered defect detection
KeyenceCV-X4 seriesMultispectral imaging
Baslerace acA2440-35uc2448x2048 resolution at 35fps
NI (National Instruments)Smart Camera IC-6020Integrated LabVIEW processing

7. Selection Recommendations

Key considerations:

  • Match resolution to minimum detectable defect size
  • Select lighting wavelength based on target material reflectivity
  • Ensure environmental ratings meet factory conditions (dust/water resistance)
  • Verify interface compatibility (GigE Vision, Camera Link, etc.)
  • Evaluate processing requirements vs. system throughput needs

8. Industry Trends Analysis

Emerging developments include:

  • AI integration with embedded deep learning algorithms
  • 3D vision systems using structured light and time-of-flight
  • Edge computing for real-time decentralized processing
  • Standardized plug-and-play interfaces (VSIA compliance)
  • Hyperspectral imaging for material composition analysis

Market forecasts predict a CAGR of 8.2% from 2023-2030, driven by smart manufacturing adoption.

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