Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
BTOOO150-S.500-S.250

BTOOO150-S.500-S.250

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

2679

2679

Pololu Corporation

SHARP DISTANCE SENSOR BRKT PAIR

450

1.0SQR304SS-24

1.0SQR304SS-24

Remington Industries

1" X 1" STAINLESS STEEL SQUARE B

50

ROB-12470

ROB-12470

SparkFun

SHAFT SOLID 1/2"D X 12"L

0

RBC2000

RBC2000

Rose+Krieger

BASE CLAMP FIT 2.00" RD TUBE AL

4

0.25X8.0FLT6061T6511-1

0.25X8.0FLT6061T6511-1

Remington Industries

1/4" X 8" ALUMINUM FLAT BAR, 606

50

ROB-12183

ROB-12183

SparkFun

TUBE - ALUMINUM

0

DTOOO075-S.312-S.250

DTOOO075-S.312-S.250

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.25X2.5FLT6061T6511-24

0.25X2.5FLT6061T6511-24

Remington Industries

1/4X2-1/2 6061 ALUMINUM FLT 24"L

50

ROB-12486

ROB-12486

SparkFun

BEAM CROSSOVER ADAPTER

0

DTOOM100-S10MM-S10MM

DTOOM100-S10MM-S10MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

2.0X2.0X.125ANG6061T6511-12

2.0X2.0X.125ANG6061T6511-12

Remington Industries

2" X 2" ALUMINUM ANGLE 6061, 12"

50

ROB-12116

ROB-12116

SparkFun

SMOOTH BELT 1/8"D 4.0" ID

0

4004101

4004101

Rose+Krieger

ANGLE BRACKET 30MM, 2 SIDES

41

4D45000.1000

4D45000.1000

Rose+Krieger

F-40X80/3 40X80MM "3 SLOT" EXTRU

2

BTOOM125-C12MM-C10MM

BTOOM125-C12MM-C10MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

1.0RD304SS-12

1.0RD304SS-12

Remington Industries

1" DIAMETER, 304 STAINLESS STEEL

50

0.50RD6061T6511-6

0.50RD6061T6511-6

Remington Industries

0.50RD6061T6511-6 1/2" DIAMETER,

50

BTOOM150-S16MM-S10MM

BTOOM150-S16MM-S10MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

3041Q0280-C01

3041Q0280-C01

Stainless Steel Products

SAFETY LOCK WIRE .028"X12" 1=1FT

0

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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