Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
DTOOO075-C.312-C.312

DTOOO075-C.312-C.312

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

5

0.375X2.5FLT6061T6511-48

0.375X2.5FLT6061T6511-48

Remington Industries

0.375X2.5FLT6061T6511-48 3/8" X

50

ROB-12300

ROB-12300

SparkFun

HUB MNT 0.25" 48T 1.0" BORE

0

1.0X1.0X.125ANG6061T6511-4

1.0X1.0X.125ANG6061T6511-4

Remington Industries

1" X 1" ALUMINUM ANGLE 6061, 4"

50

ROB-12373

ROB-12373

SparkFun

SHAFT SOLID 3/8"D X 8"L

0

ROB-12356

ROB-12356

SparkFun

TUBE - ALUMINUM

0

0.375X2.5FLT6061T6511-1

0.375X2.5FLT6061T6511-1

Remington Industries

0.375X2.5FLT6061T6511-1 3/8" X 2

50

BTOOO125-C.375-C.375

BTOOO125-C.375-C.375

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.625RD6061T6511-4

0.625RD6061T6511-4

Remington Industries

0.625RD6061T6511-4 5/8" DIAMETER

50

FIT0500

FIT0500

DFRobot

D80MM SILICONE WHEEL FOR TT MOTO

0

1.5X1.5X.25ANG6061T6511-10

1.5X1.5X.25ANG6061T6511-10

Remington Industries

1-1/2" X 1-1/2" ALUMINUM ANGLE 6

50

RHD0700

RHD0700

Rose+Krieger

HINGE CLAMP FIT .75"RD TUBE AL

4

0.50X6.0FLT6061T6511-24

0.50X6.0FLT6061T6511-24

Remington Industries

1/2" X 6" ALUMINUM FLAT BAR, 606

50

ROB-12396

ROB-12396

SparkFun

DISC WHEEL 2" RED 2PK

0

10403410025

10403410025

Rose+Krieger

KI 40 90 DEGREE 4-WAY CROSS INTE

6

0.375X1.5FLT6061T6511-48

0.375X1.5FLT6061T6511-48

Remington Industries

0.375X1.5FLT6061T6511-48 3/8" X

50

0.25X4.0FLT6061T6511-2

0.25X4.0FLT6061T6511-2

Remington Industries

0.25X4.0FLT6061T6511-2 1/4" X 4"

50

RHA1515

RHA1515

Rose+Krieger

HINGE CLAMP FIT 1.50"RD TUBE AL

4

4D35000.1500

4D35000.1500

Rose+Krieger

F-40X40 40X40MM EXTRUSION 1.5 ME

1

2.0X2.0X.125ANG6061T6511-2

2.0X2.0X.125ANG6061T6511-2

Remington Industries

2" X 2" ALUMINUM ANGLE 6061, 2"

50

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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