Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
3801032100SD

3801032100SD

Richco, Inc. (Essentra Components)

THREADED STUD, #10-32 THREAD, 1

500

ROB-12357

ROB-12357

SparkFun

DISC WHEEL 3" YLW 2PK

0

ROB-12122

ROB-12122

SparkFun

ALUMINUM CHANNEL 4.50"

0

1.5RD304SS-1

1.5RD304SS-1

Remington Industries

1-1/2" DIAMETER, 304 STAINLESS S

50

3529

3529

Pololu Corporation

WHITE ROMI CHASSIS MTR CLIP 2PK

178

FIT0004

FIT0004

DFRobot

PAN AND TILT KIT (BLACK ANODIZED

0

0.25X1.0FLT6061T6511-6

0.25X1.0FLT6061T6511-6

Remington Industries

1/4X1 6061 ALUMINUM FLT 6"L

50

ROB-12202

ROB-12202

SparkFun

SMOOTH BELT 1/8"D 7.5" ID

0

BTOOO100-C.312-C.312

BTOOO100-C.312-C.312

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

DTOOM100-C08MM-C06MM

DTOOM100-C08MM-C06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

10

BTOOO100-S.312-S.250

BTOOO100-S.312-S.250

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

ROB-08899

ROB-08899

SparkFun

WHEEL 42X19MM

0

DTOOO100-S.250-S.250

DTOOO100-S.250-S.250

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.75X1.0FLT6061T6511-10

0.75X1.0FLT6061T6511-10

Remington Industries

0.75X1.0FLT6061T6511-10 3/4" X 1

50

0.75X2.0FLT6061T6511-8

0.75X2.0FLT6061T6511-8

Remington Industries

0.75X2.0FLT6061T6511-8 3/4" X 2"

50

0.25X2.5FLT6061T6511-8

0.25X2.5FLT6061T6511-8

Remington Industries

1/4X2-1/2 6061 ALUMINUM FLT 8"L

50

1.0X3.0FLT6061T6511-10

1.0X3.0FLT6061T6511-10

Remington Industries

1.0X3.0FLT6061T6511-10 1" X 3" A

50

1.0X6.0FLT6061T6511-6

1.0X6.0FLT6061T6511-6

Remington Industries

1" X 6" ALUMINUM FLAT BAR, 6061

50

DTOOM150-C12MM-C08MM

DTOOM150-C12MM-C08MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

4246700

4246700

Rose+Krieger

FLANGE BRACKET, 90 DEGREE F80X80

26

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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