Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1864338

1864338

Phoenix Contact

TERM BLOCK 7POS 45DEG 3.5MM PCB

8

1790351

1790351

Phoenix Contact

TERM BLK 1POS SIDE ENT PCB 10PC

14

1731734

1731734

Phoenix Contact

TERM BLK 3P SIDE ENT 7.62MM PCB

2164800

1862262

1862262

Phoenix Contact

TERM BLOCK 16POS 45DEG 3.5MM PCB

56

1991150

1991150

Phoenix Contact

TERM BLK 8POS TOP ENTRY 5MM PCB

0

1071079

1071079

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

50

1841500

1841500

Phoenix Contact

TERM BLK 3POS SIDE ENT 3.5MM PCB

100

3260133

3260133

Phoenix Contact

TERM BLK 2P SIDE ENT PANEL MOUNT

10

1823081

1823081

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

0

1071019

1071019

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

80

1705016

1705016

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

90

1730434

1730434

Phoenix Contact

TERM BLK 6P SIDE ENT 5.08MM PCB

0

1986631

1986631

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

11

1864105

1864105

Phoenix Contact

TERM BLK 9POS TOP ENTRY 5MM PCB

200

1856139

1856139

Phoenix Contact

TERM BLK 3P SIDE ENT 17.48MM PCB

21

1856155

1856155

Phoenix Contact

TERM BLK 5P SIDE ENT 17.48MM PCB

0

1751192

1751192

Phoenix Contact

TERM BLOCK 5POS 45DEG 5.08MM PCB

292

1706756

1706756

Phoenix Contact

TERM BLK 4P SIDE ENT 6.35MM PCB

478

1774234

1774234

Phoenix Contact

TERM BLK 4P SIDE ENT 10.16MM PCB

28

1792287

1792287

Phoenix Contact

TERM BLOCK 8POS 30DEG 7.5MM PCB

876

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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