Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1907542

1907542

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

529

1736777

1736777

Phoenix Contact

TERM BLOCK 6POS 40DEG 5.08MM PCB

50

1823146

1823146

Phoenix Contact

TERM BLK 8P SIDE ENT 5.08MM PCB

0

1822901

1822901

Phoenix Contact

TERM BLK 6P SIDE ENT 3.81MM PCB

0

1770885

1770885

Phoenix Contact

TERM BLK 2POS SIDE ENT 2.5MM PCB

8642

1733651

1733651

Phoenix Contact

TERM BLK 10POS 55DEG 5.08MM PCB

50

1719341

1719341

Phoenix Contact

TERM BLK 5P TOP ENTRY 7.5MM PCB

22

1824721

1824721

Phoenix Contact

TERM BLK 11P SIDE ENT 3.81MM SMD

0

1728352

1728352

Phoenix Contact

TERM BLOCK 9POS 55DEG 3.81MM PCB

0

1822419

1822419

Phoenix Contact

TERM BLK 12POS TOP ENT 3.5MM PCB

0

1989081

1989081

Phoenix Contact

TERM BLOCK 15POS 45DEG 3.5MM PCB

0

1017504

1017504

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1824323

1824323

Phoenix Contact

TERM BLK 4POS TOP ENTRY 5MM SMD

48

1984976

1984976

Phoenix Contact

TERM BLOCK 3POS 45DEG 3.5MM PCB

38638400

1989777

1989777

Phoenix Contact

TERM BLOCK 5POS 45DEG 2.5MM PCB

0

1988859

1988859

Phoenix Contact

TERM BLOCK 7POS 45DEG 5MM PCB

0

1729115

1729115

Phoenix Contact

TERM BLK 12P SIDE ENTRY 5MM PCB

241

1770953

1770953

Phoenix Contact

TERM BLK 2P TOP ENTRY 2.5MM PCB

5693

1730395

1730395

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

12850

1732124

1732124

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

44

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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