Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1862259

1862259

Phoenix Contact

TERM BLOCK 15POS 45DEG 3.5MM PCB

14

1706471

1706471

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

0

1872392

1872392

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

21

1985221

1985221

Phoenix Contact

TERM BLOCK 5POS 45DEG 3.5MM PCB

6597

1841513

1841513

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

1990795

1990795

Phoenix Contact

TERM BLK 8POS SIDE ENT 3.5MM PCB

0

1935336

1935336

Phoenix Contact

TERM BLK 4POS TOP ENTRY 5MM PCB

154

1710072

1710072

Phoenix Contact

TERM BLK 2P SIDE ENT 9.53MM PCB

7

1713914

1713914

Phoenix Contact

TERM BLK 8P SIDE ENT 9.53MM PCB

0

1823104

1823104

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

0

1990041

1990041

Phoenix Contact

TERM BLOCK 6POS 45DEG 2.5MM PCB

570

1990999

1990999

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

1753

1751497

1751497

Phoenix Contact

TERM BLK 12P SIDE ENT 3.5MM PCB

18

1877588

1877588

Phoenix Contact

TERM BLK 12POS 55DEG 5.08MM PCB

49

1862097

1862097

Phoenix Contact

TERM BLOCK 7POS 45DEG 3.5MM PCB

194

1822574

1822574

Phoenix Contact

TERM BLK 6POS TOP ENTRY 5MM PCB

0

1751138

1751138

Phoenix Contact

TERM BLOCK 6POS 55DEG 3.5MM PCB

1194300

1989023

1989023

Phoenix Contact

TERM BLOCK 9POS 45DEG 3.5MM PCB

60

1730696

1730696

Phoenix Contact

TERM BLK 10P SIDE ENT 5.08MM PCB

12

1856126

1856126

Phoenix Contact

TERM BLK 2P SIDE ENT 17.48MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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