Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1733431

1733431

Phoenix Contact

TERM BLOCK 4POS 55DEG 5MM PCB

2611

1822697

1822697

Phoenix Contact

TERM BLK 7POS TOP ENT 5.08MM PCB

0

1729157

1729157

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

159510250

1823463

1823463

Phoenix Contact

TERM BLK 7POS TOP ENTRY 5MM PCB

0

1864516

1864516

Phoenix Contact

TERM BLOCK 10POS 45DEG 5MM PCB

4750

1822817

1822817

Phoenix Contact

TERM BLK 8POS SIDE ENT 3.5MM PCB

0

1719202

1719202

Phoenix Contact

TERM BLK 3POS SIDE ENT 7.5MM PCB

14

1984950

1984950

Phoenix Contact

TERM BLK 3POS SIDE ENT 3.5MM PCB

573

1892372

1892372

Phoenix Contact

TERM BLOCK 3POS 40DEG 5.08MM PCB

16

1726150

1726150

Phoenix Contact

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

1822846

1822846

Phoenix Contact

TERM BLK 11P SIDE ENT 3.5MM PCB

0

1071014

1071014

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

73

1719309

1719309

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

131

1935174

1935174

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

1410310000

1862440

1862440

Phoenix Contact

TERM BLOCK 5POS 45DEG 5MM PCB

24195

1732720

1732720

Phoenix Contact

TERM BLK 2P SIDE ENT 7.62MM PCB

48

1017527

1017527

Phoenix Contact

TERM BLK 3P SIDE ENT 10.16MM PCB

34

1752120

1752120

Phoenix Contact

TERM BLOCK 4POS 25DEG 3.5MM PCB

829

2915261

2915261

Phoenix Contact

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

1017495

1017495

Phoenix Contact

TERM BLK 6P SIDE ENT 5.08MM PCB

71

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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