Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1822448

1822448

Phoenix Contact

TERM BLK 4POS TOP ENT 3.81MM PCB

0

1733583

1733583

Phoenix Contact

TERM BLOCK 3POS 55DEG 5.08MM PCB

3503

1770429

1770429

Phoenix Contact

TERM BLK 5P SIDE ENTRY 10MM PCB

13

1730502

1730502

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

687

1791855

1791855

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

814

1071068

1071068

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

80

1822477

1822477

Phoenix Contact

TERM BLK 7POS TOP ENT 3.81MM PCB

0

5436238

5436238

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

0

1726134

1726134

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

26

1071001

1071001

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

95

1935352

1935352

Phoenix Contact

TERM BLK 6POS TOP ENTRY 5MM PCB

164

1706714

1706714

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

8002

1707917

1707917

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1707027

1707027

Phoenix Contact

TERM BLK 2P SIDE ENT 7.62MM PCB

41

1824705

1824705

Phoenix Contact

TERM BLK 9P SIDE ENT 3.81MM SMD

0

1771114

1771114

Phoenix Contact

TERM BLK 4P TOP ENTRY 2.5MM SMD

2746

1861991

1861991

Phoenix Contact

TERM BLOCK 8POS 45DEG 3.5MM PCB

433

1824381

1824381

Phoenix Contact

TERM BLK 10POS TOP ENTRY 5MM SMD

49

1864024

1864024

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

40200

1907429

1907429

Phoenix Contact

TERM BLK 3P SIDE ENT 9.53MM PCB

145

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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