Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1932588

1932588

Phoenix Contact

TERM BLK 2P SIDE ENTRY 15MM PCB

0

1729047

1729047

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM PCB

4006

1929533

1929533

Phoenix Contact

TERM BLK 2P SIDE ENT 12.7MM PCB

31

1985807

1985807

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

0

1985263

1985263

Phoenix Contact

TERM BLOCK 9POS 45DEG 3.5MM PCB

0

1824116

1824116

Phoenix Contact

TERM BLK 5P TOP ENTRY 3.5MM SMD

205

1823654

1823654

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

1877504

1877504

Phoenix Contact

TERM BLOCK 4POS 55DEG 5.08MM PCB

23

1862408

1862408

Phoenix Contact

TERM BLOCK 15POS 45DEG 5MM PCB

25

1751141

1751141

Phoenix Contact

TERM BLOCK 7POS 55DEG 3.5MM PCB

99

2200320

2200320

Phoenix Contact

TERM BLOCK 4POS 5MM PCB

0

1714036

1714036

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

59

1824132

1824132

Phoenix Contact

TERM BLK 7P TOP ENTRY 3.5MM SMD

194

1990151

1990151

Phoenix Contact

TERM BLOCK 17POS 45DEG 2.5MM PCB

0

1727117

1727117

Phoenix Contact

TERM BLK 12P SIDE ENT 3.81MM PCB

0

1727832

1727832

Phoenix Contact

TERM BLK 12P SIDE ENT 3.81MM PCB

3

1864037

1864037

Phoenix Contact

TERM BLK 2POS TOP ENTRY 5MM PCB

0

1819231

1819231

Phoenix Contact

TERM BLOCK 5POS 30DEG 10MM PCB

0

1822749

1822749

Phoenix Contact

TERM BLK 12P TOP ENT 5.08MM PCB

0

1792135

1792135

Phoenix Contact

TERM BLK 5POS SIDE ENT 7.5MM PCB

50

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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