Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1017512

1017512

Phoenix Contact

TERM BLK 11P SIDE ENT 5.08MM PCB

75

1705003

1705003

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

1540

1731242

1731242

Phoenix Contact

TERM BLK 2POS SIDE ENT 7.5MM PCB

0

1841898

1841898

Phoenix Contact

TERM BLK 5P SIDE ENTRY 20MM PCB

0

1725737

1725737

Phoenix Contact

TERM BLK 10P SIDE ENT 2.54MM PCB

132

1822781

1822781

Phoenix Contact

TERM BLK 5POS SIDE ENT 3.5MM PCB

0

1823353

1823353

Phoenix Contact

TERM BLK 7POS TOP ENT 3.81MM PCB

172

1989803

1989803

Phoenix Contact

TERM BLOCK 8POS 45DEG 2.5MM PCB

2010

1985373

1985373

Phoenix Contact

TERM BLOCK 20POS 45DEG 3.5MM PCB

0

1735891

1735891

Phoenix Contact

TERM BLK 4POS TOP ENTRY 10MM PCB

0

1718757

1718757

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

98

1771075

1771075

Phoenix Contact

TERM BLK 7POS SIDE ENT 2.5MM SMD

668

5442264

5442264

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

16

1071078

1071078

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

50

1987805

1987805

Phoenix Contact

TERM BLK 10POS TOP ENTRY 5MM PCB

1

1702610

1702610

Phoenix Contact

TERM BLK 2POS SIDE ENT 2.5MM PCB

250

1988985

1988985

Phoenix Contact

TERM BLOCK 5POS 45DEG 3.5MM PCB

3786

1770597

1770597

Phoenix Contact

TERM BLK 8P SIDE ENTRY 15MM PCB

0

1989010

1989010

Phoenix Contact

TERM BLOCK 8POS 45DEG 3.5MM PCB

0

1706183

1706183

Phoenix Contact

TERM BLK 3P SIDE ENT 3.81MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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