Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1721032

1721032

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

30

1822710

1822710

Phoenix Contact

TERM BLK 9POS TOP ENT 5.08MM PCB

0

1718029

1718029

Phoenix Contact

TERM BLOCK 2POS 35DEG 7.5MM PCB

0

1823434

1823434

Phoenix Contact

TERM BLK 4POS TOP ENTRY 5MM PCB

36

1071009

1071009

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

67

1709681

1709681

Phoenix Contact

TERM BLK 2P SIDE ENT 10.16MM PCB

1

1891069

1891069

Phoenix Contact

TERM BLK 2P TOP ENTRY 3.5MM PCB

479

1727036

1727036

Phoenix Contact

TERM BLK 4P SIDE ENT 3.81MM PCB

21503750

1823829

1823829

Phoenix Contact

TERM BLK 10P SIDE ENT 3.81MM PCB

0

1706264

1706264

Phoenix Contact

TERM BLK 11P SIDE ENT 3.81MM PCB

0

1792151

1792151

Phoenix Contact

TERM BLK 7POS SIDE ENT 7.5MM PCB

40

1770539

1770539

Phoenix Contact

TERM BLK 2P SIDE ENTRY 15MM PCB

226

1715048

1715048

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

1726118

1726118

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

6

1017494

1017494

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

44

1725012

1725012

Phoenix Contact

TERM BLK 2POS SIDE ENTRY 5MM PCB

39

1988891

1988891

Phoenix Contact

TERM BLOCK 11POS 45DEG 5MM PCB

0

1712038

1712038

Phoenix Contact

TERM BLK 3POS TOP ENTRY 5MM PCB

163

1701162

1701162

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

50

1071051

1071051

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

70

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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