Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1906129

1906129

Phoenix Contact

TERM BLK 4P SIDE ENT 9.53MM PCB

0

1727243

1727243

Phoenix Contact

TERM BLK 3P SIDE ENT 3.81MM SMD

50

1705081

1705081

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

198

1723205

1723205

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

10

1751390

1751390

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

88

1823036

1823036

Phoenix Contact

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

1824462

1824462

Phoenix Contact

TERM BLK 7POS TOP ENT 5.08MM SMD

191

1989065

1989065

Phoenix Contact

TERM BLOCK 13POS 45DEG 3.5MM PCB

0

1733622

1733622

Phoenix Contact

TERM BLOCK 7POS 55DEG 5.08MM PCB

47

1824226

1824226

Phoenix Contact

TERM BLK 5POS TOP ENT 3.81MM SMD

191

1730010

1730010

Phoenix Contact

TERM BLK 2POS SIDE ENTRY 5MM PCB

58

1708055

1708055

Phoenix Contact

TERM BLK 5P SIDE ENT 3.81MM PCB

100

1751251

1751251

Phoenix Contact

TERM BLK 3POS SIDE ENT 3.5MM PCB

917

1751477

1751477

Phoenix Contact

TERM BLOCK 2POS 45DEG 3.81MM PCB

1336

1727094

1727094

Phoenix Contact

TERM BLK 10P SIDE ENT 3.81MM PCB

1052

1862534

1862534

Phoenix Contact

TERM BLOCK 14POS 45DEG 5MM PCB

2

1704062

1704062

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

23

1780507

1780507

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

279

1720046

1720046

Phoenix Contact

TERM BLOCK 3POS 35DEG 6.35MM PCB

10496650

1824103

1824103

Phoenix Contact

TERM BLK 4P TOP ENTRY 3.5MM SMD

158

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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