Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
AST1350204

AST1350204

RIA Connect / METZ CONNECT

TERM BLOCK 2POS 45DEG 5MM PCB

0

AST2131002

AST2131002

RIA Connect / METZ CONNECT

TERM BLK 10POS TOP ENT 3.5MM PCB

0

AST0550702

AST0550702

RIA Connect / METZ CONNECT

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

AST0251804

AST0251804

RIA Connect / METZ CONNECT

TERM BLK 18P SIDE ENTRY 5MM PCB

0

31059102

31059102

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

975

AST2151102

AST2151102

RIA Connect / METZ CONNECT

TERM BLK 11POS TOP ENTRY 5MM PCB

0

31001104

31001104

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

1343

AST2131202

AST2131202

RIA Connect / METZ CONNECT

TERM BLK 12POS TOP ENT 3.5MM PCB

0

AST1250904

AST1250904

RIA Connect / METZ CONNECT

TERM BLK 9POS TOP ENTRY 5MM PCB

0

AST1350904

AST1350904

RIA Connect / METZ CONNECT

TERM BLOCK 9POS 45DEG 5MM PCB

0

AST1350304

AST1350304

RIA Connect / METZ CONNECT

TERM BLOCK 3POS 45DEG 5MM PCB

0

31061107

31061107

RIA Connect / METZ CONNECT

TERM BLK 7P TOP ENTRY 3.5MM PCB

0

31101106

31101106

RIA Connect / METZ CONNECT

TERM BLK 6P SIDE ENT 5.08MM PCB

480

AST1250604

AST1250604

RIA Connect / METZ CONNECT

TERM BLK 6POS TOP ENTRY 5MM PCB

363

AST0820906

AST0820906

RIA Connect / METZ CONNECT

TERM BLK 9POS TOP ENT 2.54MM PCB

0

AST0821206

AST0821206

RIA Connect / METZ CONNECT

TERM BLK 12P TOP ENT 2.54MM PCB

0

SM99S01VBNN08G7

SM99S01VBNN08G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY SMD

0

AST1350504

AST1350504

RIA Connect / METZ CONNECT

TERM BLOCK 5POS 45DEG 5MM PCB

0

AST0250704

AST0250704

RIA Connect / METZ CONNECT

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

31101112

31101112

RIA Connect / METZ CONNECT

TERM BLK 12P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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